ALUMINIUM
XR Control
MIG Guns
Heavy industrial
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Use with CC/CV, DC power sources.
See literature M/1.7
Standard aluminium wire feeding system for fabrication and manufacturing, consisting of a
control box and push-pull gun. Beneficial for difficult-to-feed wire types.
XR-S
XR-S
PORTABLE!
Includes both 0.9 mm and factory-installed 1.2 mm drive rolls.
Order 1.6 mm control box drive roll kit (195591) separately.
(GMAW) with aluminium and
• MIG
other soft alloy wires
MIG (GMAW-P) with optional
• Pulsed
pulsing power source
Suggested guns
Simple, cost-effective push-pull feeder for
industrial applications.
XR-D
Processes
True torque feed motor push-pull design provides
continuous push force to the wire while the gun
motor controls the speed at the gun. The motors
work together to provide accurate and positive wire
feed speed without wire shaving or deformation.
Digital meters ensure accuracy when presetting
and reading actual wire feed speed or voltage.
Trigger hold for making long weldments without
hand fatigue.
Adjustable wire run-in control allows arc start fine
tuning. Reduces wire stubbing or arc flaring which
can result in contact tip burnback.
• Push-pull guns (pg 26)
Suggested power sources
(pg 11)
• AlumaPowerMPa MPa
(pg 14)
• Invision
• XMT Series (pg 32–35)
Most popular accessories
Cables (pg 66)
• Extension
• Gas Flowmeter Kit 246127
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Visit MillerWelds.com or your distributor
for other Miller® options and accessories.
XR-D (additional features)
Adds basic programmable weld
sequencing that allows adjustments for
preflow, postflow, start, and crater
providing higher quality welds.
Model/Stock Number
XR-S (300601)
XR-D (300687)
Input Power
IP Rating
Wire Feed Speed
Wire Type and Diameter Capacity
Maximum Spool Size Capacity
Dimensions
Net Weight
24 VAC,
50/60 or 100 Hz
IP23
1.3–23 mpm
(50–900 ipm)
Aluminium 0.8–1.6 mm (.030–1/16 in.)
Requires drive roll kit (195591) to run
1.6 mm (1/16 in.) wire
305 mm (12 in.)
H: 406 mm (16 in.)
W: 235 mm (9.25 in.)
D: 540 mm (21.25 in.)
19.2 kg
(42.5 lb.)
Feeding aluminium –
choose the right gun solution
Push-only Guns
UPGRADE
Push-pull Guns
23–24
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Known as standard MIG guns, these guns are only used
for occasional aluminium work.
•Typically used with hard wire or flux-cored wires in
general manufacturing
•For aluminium, guns should be limited to 3.7 meter
lengths and configured with correct aluminium liner and
consumables
Preferred guns for industrial production work with the
best overall aluminium wire feedability.
•Built for longevity
•Great arc starts and performance
•Higher amp ratings
•Air- and water-cooled models
•Work in conjunction with designated wire feeders
Learn more at MillerWelds.com/aluminum
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