Multiprocess PIPE WELDING
PipePro® XC Welding System
Heavy Industrial
See literature PWSM/5.0
Processes
• Stick (SMAW) • MIG (GMAW)
• Flux-cored (FCAW) • RMD
Most popular accessories
PipePro Dura-Flux Gun
• Bernard
301011 3 m (10 ft.)
PipeWorx 250-15 MIG Gun
• Bernard
Q2015TF2DEL Euro connection
Designed specifically to meet the rugged demands of pipeline applications.
System is optimized to provide excellent arc performance using the Hobart® Fabshield®
family of self-shielded FCAW filler metals.
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Q2015TF2DML Miller connection
PipeWorx 300-15 MIG Gun
• Bernard
Q3015TF2DEL Euro connection
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Q3015TF2DML Miller connection
Feeder Control Cable
(one required per system)
300845 10 m (32 ft.)
300846 20 m (64 ft.)
RHC-14 Remote Control (pg 65)
242211020 6 m (20 ft.)
242211100 30.5 m (100 ft.)
Work Sense Lead
300947 5 m (16 ft.)
300461 7.6 m (25 ft.)
300462 15.2 m (50 ft.)
Wireless Hand Control
300430 (pg 66)
PipeWorx 400XC shown with optional PipePro XC Feeder with Bernard PipePro Dura-Flux gun
and PipePro XC RMD Feeder with Bernard PipeWorx 250-15 gun.
Power source features
Feeder features
PipeWorx 400XC power source is able to perform
simple stick (SMAW) welding to advanced RMD®
welding. The arc performance and ease-of-use is
optimized to provide quality and productivity, while
simplifying welding training.
Temperature — power source rating is based on
50°C ambient
Moisture — meets IP23 standards. Horizontal control
boards are potted
Shock and vibration — the power source base is
designed with shock mounts to reduce vibration when
mounted on tractors
Dust — Wind Tunnel Technology™ circulates air over
components that require cooling (not electronic
circuitry). Fan-On-Demand™ cooling system operates
only when needed. This reduces the amount of
airborne contaminants in the machine
PipePro XC feeder is uniquely designed to operate
with the PipePro 400XC power source to perform the
self-shielded flux-cored weld process for fill and cap
pass welding on pipelines. This economical solution
optimizes the weld process using the Hobart Fabshield
family of self-shielded wires.
PipePro XC RMD feeder provides the most versatile
welding solution when used with the PipePro 400XC
power source. It can provide MIG and RMD (solid wire
and metal-cored wire), and flux-cored (self-shielded
or gas-shielded wires). All welding processes are
optimized for pipe welding.
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Equipped with a memory card reader to provide new
capabilities into the future.
Stores weld parameters for all welding processes
Enables the use of custom programs for future
applications
Provides range locks
Provides Accu-Power™ (instantaneous power display)
Provides diagnostic information and operational
information in a text file format
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Power Source/
Stock Number
PipePro 400XC
(907675) 380/400 V
Wire Feeder/
Stock Number
PipePro XC (300794)
SuitCase XC RMD
(300844)
36
Gun features
Bernard PipePro Dura-Flux gun is uniquely designed
to perform self-shielded flux-cored with the PipePro
400XC system for onshore pipeline applications. The
gun features a dual schedule switch to enable two sets
of welding parameters — wire feed speed and voltage.
Bernard PipeWorx 250-15 gun is designed by welders
to reduce fatigue and improve visibility of the puddle on
the root pass.
Bernard PipeWorx 300-15 gun provides a heavy-duty
solution to producing root, fill and cap welds on pipe.
Welding
Mode/Process
Welding
Output Ranges
Rated Output at
100% Duty Cycle
IP
Rating
Amps Input at Rated Output, 50/60 Hz
380 V 400 V
KVA
380 V 400 V
KW
380 V 400 V
Max. OpenCircuit Voltage
CC: Stick
40–350 A
350 A at 34 VDC
IP23
23.5
22.7
15.7
13.2
80 VDC
CV: MIG/
flux-cored
10–39 V
400 A at 34 VDC
27.1
25.7
15.9
13.2
Dimensions
H: 375 mm
(14.75 in.)
W: 464 mm
(18.25 in.)
D: 686 mm
(27 in.)
Net
Weight
56.7 kg
(125 lb.)
Input Power
Input Welding Circuit Rating
IP Rating
Wire Feed Speed
Wire Diameter Type and Capacity
Maximum Spool Size Capacity
Dimensions
Net Weight
24 VAC, 9 A
100 V, 500 A at
100% duty cycle
IP23
1.3–12.7 mpm
(50–500 ipm)
0.9–2.0 mm (.035–5/64 in.)
15 kg (33 lb.)
H: 438 mm (17.25 in.)
W: 203 mm (8 in.)
D: 508 mm (20 in.)
15.2 kg
(33.5 lb.)