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Heavy industrial
Processes
•
Stick (SMAW)
•
DC TIG (GTAW)
•
MIG (GMAW)
•
Flux-cored (FCAW)
•
RMD
•
Pulsed MIG (GMAW-P)
•
Air carbon arc cutting and gouging
(CAC-A)
System consists of
(components sold separately)
•
PipeWorx 400 power source with
cable hangers (907534)
•
Dual feeder with drive rolls (300950)
•
Two 4.6 m (15 ft.) PipeWorx 300 guns
(Q3015TF2DEL or Q3015TF2DML)
•
Running gear with gas cylinder rack
and handles (300368)
Most popular accessories
•
Bernard
™
PipeWorx 250-15 MIG Gun
Q2015TF2DEL Euro connection
Q2015TF2DML Miller connection
•
Bernard
™
PipeWorx 300-15 MIG Gun
Q3015TF2DEL Euro connection
Q3015TF2DML Miller connection
•
PipeWorx 400 Insight Module
301304
•
Composite Cable Kit
300454 7.6 m (25 ft.)
300456 15.2 m (50 ft.)
•
PipeWorx Cooler 300370
•
Foot Control Bracket 300676
•
DSS-9 Dual Schedule Switch
071833
•
RFCS-14 HD 194744 (pg 65)
37
RMD
®
(regulated metal deposition)
•
Higher quality root pass
•
Calm stable arc
•
Less spatter
•
More tolerant of hi-lo conditions
•
Reduced training requirements
•
Less chance of cold lap or lack of fusion reducing rework
•
Can eliminate the need for a hot pass
•
Can eliminate backing/purge gas in some stainless
applications
Pulsed MIG
•
Less heat input than traditional
spray pulse transfer
•
Shorter arc length
•
Narrower arc cone
•
Improved fusion and fill at the
toes of the weld resulting in:
- Faster travel speeds
- Higher deposition rates
•
Less training time required because pulsed MIG:
- Virtually eliminates arc wander
- Is easier to control the puddle
- Compensates for tip to work variations automatically
•
When used with RMD, it is possible to use one wire
and one gas for all passes
PipeWorx Memory Card, Accu-Power 300667
Displays instantaneous power during welding to meet the new
ASME requirement for calculating heat input on complex
waveform processes (RMD and pulsed MIG).
Pulsed MIG stainless
RMD carbon steel
Advanced Technologies of PipeWorx 400 Welding System
PipeWorx 400 Welding System See literature PWS/2.0
Simple process setup
•
The front panel was designed by welders for welders
•
Requires just a few basic steps to set up a new weld
process, resulting in less training time and minimizing
errors from incorrect setups
•
Memory feature stores four programs for each selection:
stick, DC TIG, and MIG (left and right side of feeder) —
eliminates the need to remember parameters
True multiprocess machine
•
Weld processes are optimized to deliver superior arc
performance and stability specifically for root, fill, and
cap passes on pipe
•
RMD
®
and pulsed MIG increase quality and productivity
Quick process changeover
•
Simply push a process selection button to choose a
welding process
•
Eliminates setup time and reduces the risk of weld
reworks due to incorrect cable connections
•
PipeWorx “Quick Select” technology automatically
selects the welding process, the correct polarity,
cable outputs, gas solenoid, and user-programmed
welding parameters
Single-system design
•
One machine designed to perform all of your pipe
welding needs
•
Simplified and optimized specifically for pipe welding
PipeWorx 400 welding system
shown. All components are
sold separately.
Optimized for pipe fabrication shops.
Power Source/
Stock Number
PipeWorx 400
(907534) 380/400 V
Rated Output at
100% Duty Cycle
400 A at 36 VDC
350 A at 24 VDC
400 A at 34 VDC
IP
Rating
IP21
Welding
Output Ranges
40–400 A
10–350 A
10–44 V
Welding
Mode/Process
CC: Stick
CC/DC: TIG
CV: MIG/flux-cored
Max. Open-
Circuit Voltage
90 VDC
Amps Input at Rated Output, 50/60 Hz
380 V 400 V
26.3 25.5
19 18.1
27.1 25.7
KVA
380 V 400 V
17.6 17.8
12.4 12.5
18.0 18.0
KW
380 V 400 V
16.5 16.5
9.7 9.8
15.5 15.6
Dimensions
H: 724 mm
(28.5 in.)
W: 495 mm
(19.5 in.)
D: 806 mm
(31.75 in.)
Net
Weight
102 kg
(225 lb.)
Wire Feeder/
Stock Number
PipeWorx Feeder
(300949) Single-wire model
(300950) Dual-wire model
Wire Feed Speed
1.3–19.8 mpm
(50–780 ipm)
Input Welding Circuit Rating
100 V, 750 A at 100% duty cycle
IP Rating
IP21
Input Power
24 VAC, 11 A
Wire Diameter Capacity
0.9–1.6 mm
(.035–.062 in.)
Maximum Spool Size Capacity
27 kg (60 lb.)
Dimensions
H: 356 mm (14 in.)
W: 483 mm (19 in.)
D: 737 mm (29 in.)
Net Weight
Single
30 kg (65 lb.)
Dual
41 kg (90 lb.)
Wireless Hand Control
300430 (pg 66)
Multiprocess
PIPE WELDING