ELGA_katalog přídavných materiálů_2013

Přehled svařovacích materiálů ELGA

• Page 1

  WELDING

  CONSUMABLES

  for the professionals

  www.elga.se

  WELDERS’

  FAVOURITE

  SINCE 1938

• Page 2

  Visit our website for all the latest

  news and product information.

  Find the right consumables

  for your application with our

  superfast search engine.

  www.elga.se

• Page 3

  WELDERS’ FAVOURITE

  SINCE 1938

  Elga has been renowned for be-

  ing the most demanding welders’

  choice ever since the very begin-

  ning. Starting as a family company

  in Gothenburg, Sweden, we have

  grown into a major supplier of

  consumables for the toughest and most challenging end-

  use welding areas. Today, we support welders across

  the globe with reliable consumables, equipment and

  know-how. As part of the global ITW group, we have the

  expertise and resources to continuously improve weld-

  ing quality as well as productivity.

  Welcome to our world!

• Page 4

  75 YEARS

  OF INNOVATION

  Innovation has been the main thread

  through the company’s history. One

  example is the development of cored

  wire in the mid 1980s, an area in which

  Elga took the lead from the start and

  still remains a driving force. The latest

  development stage is the outstand-

  ing Cromacore LDX flux cored wire for

  LDX steel.

  MADE FOR THE ROUGHEST

  ENVIRONMENTS

  From the very beginning, we have

  supplied the most demanding indus-

  tries with forefront welding technology.

  That is why you will find welds from

  Elga consumables in constructions

  exposed to extreme conditions. Close

  collaboration with our customers has

  always been an integral part of the

  development process. This has given

  us deep insights into the professional

  welders’ world for a great variety of

  end-use areas such as heavy vehicles

  and equipment, shipbuilding and off-

  shore, steel structures and energy, pa-

  per and pulp, process piping, etc.

  It all began with the development and manufacture of electric

  and gas welding equipment for Sweden’s engineering industry.

  Since then, Elga has continuously developed effective prod-

  ucts for applications characterised by high demands on both

  the welder and the filler material.

  Steel structures on- and offshore, heavy

  equipment, power plants and process

  piping are typical end-use areas.

• Page 5

  CROMAROD

  ELGALOY

  ELGACORE

  CROMACORE

  ELGAMATIC

  CROMAMIG

  ALUMIG

  ELGATIG

  CROMATIG

  ALUTIG

  ELGASAW

  ELGAFLUX

  CROMASAW

  CROMASTRIP

  CROMAFLUX

• Page 6

• Page 7

  IMPROVING YOUR

  WELDING PERFORMANCE

  Whether you need advice to find the

  right consumable for a specific mate-

  rial or on-site training to introduce new

  methods, contact our technical exper-

  tise. Our welding engineers have deep

  knowledge of welding technology and

  broad practical experience from the

  welder’s everyday work. The support

  team is ready to assist you with con-

  sultancy, training and problem solving

  at your premises.

  Profitability Tracker is our tool to op-

  timize your welding productivity by

  tracking key factors and finding weak

  spots. We make a thorough analysis

  from joint preparation and joint an-

  gles to fillet throat thickness, wire feed

  and postweld dressing. The outcome

  is a proposed action plan compris-

  ing aims, product recommendations,

  training programmes, etc. The Profit-

  ability Tracker has helped many large

  and small companies to reduce their

  total costs and improve both produc-

  tivity and working environment.

  By developing products and methods that provide

  maximum uptime and weld quality, we contribute ac-

  tively to improve your welding economy.

  Qualified personal support and training

  on-site, by phone and online.

• Page 8

  A TIGPAC FOR

  EVERY NEED

  TIGPAC 500

  Minimize the risk of mixing steel

  alloy grades with our colour cod-

  ed 500 mm TIG rods. They come

  in the convenient TigPac 500

  package with transparent sleeves

  of four in four kg boxes.

  500 mm length ensures good rod

  manipulation and welding access.

  By using Elga’s colour coded TIG

  rods you will live up to the de-

  mands of colour coding in the off-

  shore standard NORSOK M-601,

  Welding and inspection of piping.

  TIGPAC 1000

  The new TigPac 1000 is a practi-

  cal, convenient tube for 1000 mm

  TIG rods. It contains your rods for

  welding of aluminium, stainless

  and carbon steel.

  ELGA TIGPAC 500 / 1000

• Page 9

  ELGA PROPAC

  THE ROBOT’S

  BEST FRIEND

  When shifting to ProPac in your

  robotised or mechanised welding

  downtime for spool changes can

  be reduced by up to 90 % (250 kg

  ProPac compared to 15 kg stand-

  ard spool). Time you can convert

  into increased arc time factor and

  improved productivity. ProPac

  also extends the wire feed unit’s

  lifetime. The force needed to pull

  out the wire from ProPac is con-

  siderably less than rotating a

  standard spool, thus causing

  less strain on the wire feed

  unit and drive motor.

  Significantly reduced spool

  changes also improve the

  quality thanks to fewer re-

  jects associated with

  welding process inter-

  ruptions. The physical

  properties of the coiled

  wire in ProPac means that it

  always exits the welding torch

  straight, providing excellent,

  reliable seam tracking. Unlike

  spools, the wire in ProPac is al-

  ways fully protected from mois-

  ture, dirt, dust, etc., which can

  cause welding problems.

  And last but not least, ProPac is

  fully recyclable and can be folded

  for easy disposal and recycling.

• Page 10

  ELGA DRYPAC

  DRY ELECTRODES

  IN ANY WEATHER

  With DryPac you can rest assured

  that the electrodes are dry when

  you need them. They are vacuum

  packed in factory dry conditions

  and come in a moisture controlled

  paper tray. The package is reseal-

  able with a new kind of tape that

  provides extra protection for elec-

  trodes left in an opened DryPac.

  The outer pack is made of corru-

  gated cardboard and the opening

  on top is easy to fold back, which

  contributes to easy storage and

  handling. All DryPac packaging

  components are of course fully

  recyclable.

• Page 11

  99

  Product programme ..........................................................................................10

  Electrodes for MMA welding of ferritic steels

  Rutile coated electrodes for welding mild and medium tensile steels ..... 21

  Basic coated electrodes for welding mild and medium tensile steels......29

  Basic coated low alloy electrodes for welding high tensile, low

  temperature and creep resisting steels ................................................... 41

  Electrodes for MMA welding of stainless steels and Ni-base alloys ..................55

  Electrodes for MMA welding for maintenance and repair ..................................87

  Cored wires for welding of ferritic steels; Unalloyed ........................................95

  Rutile .................................................................................................... 101

  Metal Core ............................................................................................102

  Cored wires for welding of ferritic steels; Low alloyed ................................... 107

  Rutile .................................................................................................... 107

  Metal Core ............................................................................................112

  Core wires for welding of stainless steels .......................................................117

  Solid wires for gas shielded welding of ferritic steels .....................................133

  Solid wires for gas shielded welding of stainless steels and Ni-base alloys .... 147

  Solid wires for gas shielded welding of aluminium alloys ............................... 167

  TIG rods for welding of ferritic steels ..............................................................175

  TIG rods for welding of stainless steels and Ni-base alloys ............................191

  Tig rods for welding of aluminium alloys ........................................................213

  Wires and fluxes for submerged arc welding of mild, non-alloyed steels ........221

  Wires and fluxes for submerged arc welding of high tensile, low temperature

  and creep resistant steels ..............................................................................227

  Wires and fluxes for submerged arc welding of stainless steels & Ni-base

  alloys .............................................................................................................233

  Strips and fluxes for electroslag strip cladding with stainless and Ni-base

  alloys .............................................................................................................239

  Other products ................................................................................................ 243

  Technical information contents .......................................................................249

  Contents

• Page 12

  10

  Electrodes for MMA welding of ferritic steels

  Product EN ISO AWS Page

  Mild and carbon-manganese steels - Normal metal recovery

  P 43 EN ISO 2560-A E 42 0 R 12 A5.1 E 6013

  22

  P 45S EN ISO 2560-A E 42 0 RC 11 A5.1 E 6013

  23

  P 47 EN ISO 2560-A E 46 4 B 12 H5 A5.1 E 7016-1

  30

  P 47D EN ISO 2560-A E 42 2 B 12 H10 A5.1 E 7016

  31

  P 48M EN ISO 2560-A E 42 5 B 42 H5 A5.1 E 7018-1H4

  32

  P 48S EN ISO 2560-A E 42 4 B 42 H5 A5.1 E 7018-1H4

  33

  P 48P EN ISO 2560-A E 46 2 B 12 H5 A5.1 E 7018-H8

  34

  P 51 EN ISO 2560-A E 46 4 B 32 H5 A5.1 E 7018-1H8

  35

  P 52T EN ISO 2560-A E 42 2 B 35 H5 A5.1 E 7048-H4

  36

  P 54 EN ISO 2560-A E 46 2 B 35 H5 A5.1 E 7048-H4

  37

  Mild and carbon-manganese steels - High recovery

  Maxeta 5 EN ISO 2560-A E 42 2 RA 73 A5.1 E 7027

  24

  Maxeta 10 EN ISO 2560-A E 42 0 RR 53 A5.1 E 7024

  25

  Maxeta 11 EN ISO 2560-A E 42 0 RR 73 A5.1 E 7024

  26

  Maxeta 16 EN ISO 2560-A E 42 0 RR 73 A5.1 E 7024

  27

  Maxeta 20 EN ISO 2560-A E 42 2 RB 53 H10 A5.1 E 7028

  38

  Maxeta 21 EN ISO 2560-A E 42 4 B 73 H5 A5.1 E 7028

  39

  Maxeta 22 EN ISO 2560-A E 42 3 B 74 H10 A5.1 E 7028

  40

  Low alloyed steels - Normal metal recovery

  P 62MR EN ISO 2560-A E 46 5 1Ni B 32 H5 A5.5 E 7018-G/(E 8018-G)

  42

  P 63MR EN ISO 2560-A E 46 5 1Ni B 32 H5 A5.5 E 7018-C3L

  43

  P 65MR EN ISO 2560-A E 50 6 Mn1Ni B32 H5 A5.5 E 8018-G

  44

  P 48K EN ISO 2560-A E 46 6 2Ni B 32 H5 A5.5 E 8018-C1

  45

  P 58K A5.5 E 7018-C2L

  46

  P 4130 A5.5 ~E 10018-D2

  47

  P 110MR EN ISO 18275-A ~E 69 6Mn2NiCrMoB32H5 A5.5 ~E 11018-G

  48

  P 81CR EN ISO 3580 E Mo B 42 H5 A5.5 E 7018-A1

  51

  P 83CR EN ISO 3580 E CrMo1 B 42 H5 A5.5 E 8018-B2

  52

  P 84CR EN ISO 3580 E CrMo2 B 42 H5 A5.5 E 9018-B3

  53

  Low alloyed steels - High recovery

  Maxeta 24 EN ISO 2560-A E 46 5 1Ni B 53 H5 A5.5 ~E 7018-G

  49

  Maxeta 110 EN ISO 18275-A E 69 5 Mn2NiMo B73 H5 A5.5 ~E 11018-G

  50

  Product programme

• Page 13

  11

  Electrodes for MMA welding of stainless steels and Ni-base alloys

  Product EN ISO AWS Page

  Cromarod 308L EN ISO 3581-A E 19 9 LR 12 A5.4 E 308L-17

  56

  Cromarod 308LP EN ISO 3581-A E 19 9 LR 11 A5.4 E 308L-17

  57

  Cromarod B308L EN ISO 3581-A E 19 9 LB 42 A5.4 E 308L-15

  58

  Cromarod 308H EN ISO 3581-A E 19 9 R 12 A5.4 E 308H-17

  59

  Cromarod 347 EN ISO 3581-A E 19 9 Nb R 12 A5.4 ~E 347-17

  60

  Cromarod B347 EN ISO 3581-A E 19 9 Nb B 42 A5.4 E 347-15

  61

  Cromarod 316L EN ISO 3581-A E 19 12 3 L R 12 A5.4 E 316L-17

  62

  Cromarod 316LP EN ISO 3581-A E 19 12 3 L R 11 A5.4 E 316L-17

  63

  Cromarod 316LV EN ISO 3581-A E 19 12 3 L R 15 A5.4 E 316L-17

  64

  Cromarod 316L-140 EN ISO 3581-A E 19 12 3 L R 53 A5.4 E 316L-17

  65

  Cromarod B316L EN ISO 3581-A E 19 12 3 L B 42 A5.4 E 316L-15

  66

  Cromarod 318 EN ISO 3581-A E 19 12 3 Nb R12 A5.4 ~E 318-17

  67

  Cromarod 309L EN ISO 3581-A E 23 12 L R 12 A5.4 E 309L-17

  68

  Cromarod B309L EN ISO 3581-A E 23 12 LB 42 A5.4 E 309L-15

  69

  Cromarod B309LNb EN ISO 3581-A E 23 12 Nb B 42 A5.4 ~E 309Nb-15

  70

  Cromarod 309MoL EN ISO 3581-A E 23 12 2 L R 32 A5.4 E 309MoL-17

  71

  Cromarod 309MoLP EN ISO 3581-A E 23 12 2 LR 11 A5.4 E 309MoL-17

  72

  Cromarod 310 EN ISO 3581-A ~E 25 20 R 12 A5.4 ~E 310-17

  73

  Cromarod 312 EN ISO 3581-A 1600 E 29 9 R 32 A5.4 ~E 312-17

  74

  Cromarod 253 - -

  75

  Cromarod LDX EN ISO 3581-A ~ E 23 7 NL R 12

  76

  Cromarod Duplex EN ISO 3581-A E 22 93 N L R 12 A5.4 ~E 2209-17

  77

  Cromarod Duplex LP EN ISO 3581-A E 22 93 N L R 12 A5.4 E 2209-17

  78

  Cromarod Duplex-140 EN ISO 3581-A E 22 93 N L R 53 A5.4 ~E 2209-17

  79

  Cromarod Duplex B EN ISO 3581-A E 22 93 N L B 42 A5.4 E 2209-15

  80

  Cromarod 2507R EN ISO 3581-A E 25 9 4 N L R 12 A5.4 E 2594-17

  81

  Cromarod 2507B EN ISO 3581-A E 25 9 4 N L B 12 A5.4 E 2594-15

  82

  Cromarod 383 EN ISO 3581-A E 27 314 Cu L R 12 A5.4 E 383-17

  83

  Cromarod 385 EN ISO 3581-A E 20 25 5 Cu N L R 12 A5.4 ~E 385-17

  84

  Cromarod 82 14172- E Ni 6182 A5.11 E NiCrFe-3

  85

  Cromarod 625 14172- E Ni 6625 A5.11 E NiCrMo-3

  86

  Product programme

• Page 14

  12

  Electrodes for MMA welding for maintenance and repair

  Product EN ISO AWS Page

  Elgaloy Hard 30 E Fe1 -

  88

  Elgaloy Hard 60 E Z Fe2 -

  89

  Elgaloy Hard 100 E Fe14 -

  90

  Elgaloy Mix 18 3581-A E18 8 6 Mn R 53 A5.4 ~E 307-26

  91

  Elgaloy Mix 18B 3581-A E18 8 Mn B 12

  92

  Elgaloy Cast-Ni 1071 E Ni-Cl3 A5.15-90 E Ni-CI

  93

  Elgaloy Cast-NiFe 1071 E NiFe-Cl A5.15-90 E NiFe-CI

  94

  Cored wires for welding of ferritic steels; Unalloyed

  Product EN ISO AWS Page

  Rutile

  Elgacore DWA 50 17632-A T 42 2 P M 1 H5 A5.20 E 71T-1M

  96

  Elgacore DWX 50 17632-A T 42 2 P C/M 1 H5 A5.20 E 71T-1/ -1M

  97

  Elgacore DWA 52F 17632-A T 42 2 R M 1 H5 A5.20 E 71T-1M

  98

  Elgacore DWA 55E 17632-A T 46 4 P M 1 H5 A5.20 E 71T-9MJ

  99

  Elgacore DW 588 17632-A T 50 0 Z P C 1 H10 A5.29 E 81T1-W2

  100

  Basic

  Elgacore DWA 51B 17632-A T 42 2 B M 1 H5 A5.20 E 71T-5MJ

  101

  Metal Core

  Elgacore MXA 100 17632-A T 42 4 M M 3 H5 A5.18 E 70C-6M

  102

  Elgacore MXX 100 17632-A T 42 2 M M/C 1 H5 A5.18 E 70C-6M/ -6C

  103

  Elgacore MXA 100LF 17632-A T 42 2 M M 1 H5 A5.18 E 70C-6M

  104

  Elgacore MXA 100XP 17632-A T 46 4 M M 1 H5 A5.18 E 70C-6M

  105

  Elgacore MX 100T 17632-A T 42 2 M M/C 1 H5 A5.18 E 70C-6M/ -6C

  106

  Product programme

• Page 15

  13

  Cored wires for welding of ferritic steels; Low alloyed

  Product EN ISO AWS Page

  Rutile

  Elgacore DWA 55Ni1 17632-A T 46 6 1Ni P M 2 H5 A5.29 E 81T1-Ni1MJ

  108

  Elgacore DWA 55L 17632-A T 46 6 1,5Ni P M 1 H5 A5.29 E 81T1-K2M

  109

  Elgacore DWA 55LSR 17632-A T 46 6 Z P M 1 H5 A5.29 E 81T1-Ni1M

  110

  Elgacore DWA 65L 18276-A T 55 4 Z P M 2 H5 A5.29 E 91T1-K2MJ

  111

  Elgacore DWA 65Ni1Mo 18276-A T 65 5 Mn1NiMo P M 2 H5 A5.29 E 101Ti-GM

  113

  Elgacore R690 18276-A T 69 4 Z P M 2 H5 A5.29 E 111T1-GM-H4

  114

  Metal Core

  Elgacore MXA 55T 17632-A T 46 6 1,5Ni M M 1 H5 A5.28 E 80C-G

  112

  Elgacore M690 18276-A T 69 6 Mn2,5Ni M M 3 H5 A5.28 E 110C-G-H4

  115

  Cored wires for welding of stainless steels

  Product EN ISO AWS Page

  Cromacore DW 308L 17633-A T 19 9L R M/C 3 A5.22 E 308LT0-4/ -1

  118

  Cromacore DW 308LP 17633-A T 19 9L P M/C 1 A5.22 E 308LT1-4/ -1

  119

  Cromacore DW 347 17633-A T 19 9 Nb R M/C 3 A5.22 E 347T0-4/-1

  120

  Cromacore DW 316L 17633-A T 19 12 3L R M/C 3 A5.22 E 316LT0-4/ -1

  121

  Cromacore DW 316LP 17633-A T 19 12 3L P M/C 1 A5.22 E 316LT1-4/ -1

  122

  Cromacore DW 309L 17633-A T 23 12L R M/C 3 A5.22 E 309LT0-4/ -1

  123

  Cromacore DW 309LP 17633-A T 23 12L P M/C 1 A5.22 E 309LT1-4/ -1

  125

  Cromacore DW 309MoL 17633-A T 23 12 2L R M/C 3 A5.22 E 309LMoT0-4/ -1

  124

  Cromacore DW 309MoLP 17633-A T 23 12 2L P M/C 1 A5.22 E 309LMoT1-4/ -1

  126

  Cromacore DW 309LNb A5.22 E 309 LCbT1-1/4

  127

  Cromacore LDX P

  128

  Cromacore DW 329A Duplex 17633-A T 22 9 3 N L R M/C 3 A5.22 E 2209T0-4/ -1

  129

  Cromacore DW 329AP Duplex 17633-A T 22 9 3 N L P M/C 1 A5.22 E 2209T1-4/ -1

  130

  Cromacore 2507 17633-A A5.22 E2594T1-4/-1

  131

  Cromacore 625 P 12153 T Ni 6625 P M 2 A5.34 ENiCrMo3T1-4

  132

  Product programme

• Page 16

  14

  Solid wires for gas shielded welding of ferritic steels

  Product EN ISO AWS Page

  Elgamatic 100 14341-A G 42 2 (C) M G3Si1 A5.18 ER70S-6

  134

  Elgamatic 103 14341-A G 46 (2) 4 (C) M G4Si1 A5.18 ER70S-6

  135

  Elgamatic 135 16834 G 69 4 Mn3Ni1CrMo A5.28 ER100S-G

  136

  Elgamatic 138 16834 G Mn4Ni2CrMo A5.28 ER120S-G

  137

  Elgamatic 140 A5.28 ER80S-G

  138

  Elgamatic 147 16834 G Mn3NiCrMo A5.28 ER100S-G

  139

  Elgamatic 148K 14341-A G 46 6 M G2Ni2 A5.28 ER80S-Ni2

  140

  Elgamatic 162 14341-A G 46 6 M G3Ni1 A5.28 ER80S-Ni1

  141

  Elgamatic 181CR 21952-A G MoSi A5.28 ER70S-A1

  142

  Elgamatic 183CR 21952-A G CrMo1Si

  143

  Elgamatic 183B2 A5.28 ER80S-B2

  144

  Elgamatic 184CR A5.28 ER90S-B3

  145

  Solid wires for maintenance and repair

  Product EN AWS Page

  Elgaloy Hard M60 14700 S Fe8

  146

  Product programme

• Page 17

  15

  Solid wires for gas shielded welding of stainless steels and Ni-base

  alloys

  Product EN ISO AWS Page

  Cromamig 308LSi 14343 G 19 9 LSi A5.9 ER308LSi

  148

  Cromamig 308H 14343 G 19 9 H A5.9 ER308H

  149

  Cromamig 347Si 14343 G 19 9 Nb Si A5.9 ER347Si

  150

  Cromamig 316L 14343 G 19 12 3 L A5.9 ER316L

  151

  Cromamig 316LSi 14343 G 19 12 3 LSi A5.9 ER316LSi

  152

  Cromamig 317L 14343 G 19 13 4 L A5.9 ERV317L

  153

  Cromamig 318Si 14343 G 19 12 3 Nb Si A5.9 ~ER318

  154

  Cromamig 309LSi 14343 G 23 12 LSi A5.9 ER309LSi

  155

  Cromamig 309MoL 14343 G 23 12 2 A5.9 ~ER309MoL

  156

  Cromamig 310 14343 G 25 20 A5.9 ER310

  157

  Cromamig 312 14343 G 29 9 A5.9 ER312

  158

  Cromamig 307Si 14343 G 18 8 Mn Si A5.9 ~ER307Si

  159

  Cromamig LDX 14343 23 7 NL

  160

  Cromamig Duplex 14343 G 22 9 3 LN A5.9 ER2209

  161

  Cromamig 2507 14343 G 25 9 4 LN

  162

  Cromamig 385 14343 G 20 25 5 Cu LN A5.9 ER385

  163

  Cromamig 82 18274 S Ni 6082 (NiCr20Mn3Nb) A5.14 ERNiCr-3

  164

  Cromamig 625 18274 S Ni 6625 (NiCr22Mo9Nb) A5.14 ERNiCrMo-3

  165

  Solid wires for gas shielded welding of aluminium alloys

  Product EN ISO AWS Page

  Alumig 99.5 18273 S Al 1450 (Al99.5Ti)

  168

  Alumig Si5 18273 S AI 4043 (AISi5) A5.10 ER 4043

  169

  Alumig Si12 18273 S Al 4047 (AlSi12(A)) A5.10 ER 4047

  170

  Alumig Mg3 18273 S Al 5754 (AlMg3) A5.10 ER 5754

  171

  Alumig Mg5 18273 S AI 5356 (AIMg5Cr) A5.10 ER 5356

  172

  Alumig Mg4.5 Mn 18273 S AI 5183 (AIMg4.5Mn) A5.10 ER 5183

  173

  Alumig Mg5 Mn 18273 S Al 5556A (5556 AlMg5Mn) A5.10 ER 5556

  174

  Product programme

• Page 18

  16

  TIG rods for welding of ferritic steels

  Product EN ISO AWS Page

  Elgatig 100 636-A W 46 2 W3Si1 A5.18 ER70S-6

  176

  Elgatig 101 636-A W 42 2 W2Si A5.18 ER70S-3

  177

  Elgatig 115 636 W 42 2 W2Ti A5.18 ER70S-2

  178

  Elgatig 135 16834 W 69 4 Mn3Ni1CrMo A5.28 ER100S-G

  179

  Elgatig 162 636-A W 46 6 W3Ni1 A5.28 ER80S-Ni1

  180

  Elgatig 148K 636 W 46 6 W2Ni2 A5.28 ER80S-Ni2

  181

  Elgatig 181CR 21952-A W MoSi A5.28 ER70S-A1

  182

  Elgatig 181D2 A5.28 ER80S-D2

  183

  Elgatig 183CR 21952 W CrMo1Si A5.28 ER80S-G

  184

  Elgatig 183B2 A5.28 ER80S-B2

  185

  Elgatig 184CR 21952 W CrMo2Si A5.28 ER90S-G

  186

  Elgatig 184B3 A5.28 ER90S-B3

  187

  Elgatig 185CR 21952 W CrMo5Si

  188

  Elgatig CuNi70-30 24373 CuNi30 Cu7158 A5.7-84ERCuNi

  189

  Product programme

• Page 19

  17

  TIG rods for welding of stainless steels and Ni-base alloys

  Product EN ISO AWS Page

  Cromatig 308L 14343 W 19 9 L A5.9 ER308L

  192

  Cromatig 308LSi 14343 W 19 9 LSi A5.9 ER308LSi

  193

  Cromatig 308H 14343 W 19 9 H A5.9 ER308H

  194

  Cromatig 347Si 14343 W 19 9 NbSi A5.9 ER347Si

  195

  Cromatig 316L 14343 W 19 12 3 L A5.9 ER316L

  196

  Cromatig 316LSi 14343 W 19 12 3 LSi A5.9 ER316LSi

  197

  Cromatig 316H 14343 W 19 12 3 H A5.9 ER316H

  198

  Cromatig 317L 14343 W 19 13 4 L A5.9 ER317L

  199

  Cromatig 318Si 14343 W 19 12 3 Nb Si A5.9 ~ER318

  200

  Cromatig 309L 14343 W 23 12 L A5.9 ER309L

  201

  Cromatig 309LSi 14343 W 23 12 LSi A5.9 ER309LSi

  202

  Cromatig 309MoL 14343 W 23 12 2 L A5.9 ~ER309LMo

  203

  Cromatig 310 14343 W 25 20 A5.9 ER310

  204

  Cromatig 312 14343 W 29 9 A5.9 ER312

  205

  Cromatig 307Si 14343 W 18 8 Mn A5.9 ~ER307

  206

  Cromatig LDX 14343 23 7 NL

  207

  Cromatig Duplex 14343 W 22 9 3 LN A5.9 ER2209

  208

  Cromatig 2507 14343 W 25 9 4 LN

  209

  Cromatig 385 14343 W 20 25 5 Cu L A5.9 ~ER385

  210

  Cromatig 82 18274 SNi6082 (NiCr20Mn3Nb) A5.14 ERNiCr3

  211

  Cromatig 625 18274 SNi 6625 (NiCr22Mo9Nb) A5.14 ERNiCrMo-3

  212

  Product programme

• Page 20

  18

  TIG rods for welding of aluminium alloys

  Product EN ISO AWS Page

  Alutig 99.5 18273 S Al 1450 (Al99.5Ti)

  214

  Alutig Si5 18273 S AI4043A (AISi5) A5.10 ER 4043

  215

  Alutig Si12 18273 S Al 4047 (AlSi12(A)) A5.10 ER 4047

  216

  Alutig Mg3 18273 S Al 5754 (AlMg3) A5.10 ER 5754

  217

  Alutig Mg5 18273 S AI5356 (AIMg5Cr) A5.10 ER 5356

  218

  Alutig Mg4.5 Mn 18273 S AI5183 (AIMg4.5Mn) A5.10 ER 5183

  219

  Alutig Mg5 Mn 18273 S Al 5556A (5556 AlMg5Mn) A5.10 ER 5556

  220

  Wires and fluxes for submerged arc welding of mild, non-alloyed

  steels

  Product EN ISO AWS Page

  Elgasaw 101 EN ISO 14171-A S1 A5.17 EL12

  222

  Elgasaw 102 EN ISO 14171-A S2 A5.17 EM 12

  222

  Elgasaw 102Si EN ISO 14171-A S2Si A5.17 EM12K

  222

  Elgasaw 103Si EN ISO 14171-A S3Si A5.17 EH12K

  222

  Elgasaw 104 EN ISO 14171-A S4 A5.17 EH14

  222

  Elgaflux 211R EN ISO 14174-A SA AR 1 76 AC H5

  223

  Elgaflux 251B EN ISO 14174-A SA AB 1 87 ACH5

  224

  Elgaflux 285B EN ISO 14174-A SA AB 1 67 AC H5

  225

  Elgaflux 500B EN ISO 14174-A SA FB 1 55 AC H5

  226

  Product programme

• Page 21

  19

  Wires and fluxes for submerged arc welding of high tensile, low

  temperature and creep resistant steels

  Product EN ISO AWS Page

  Elgasaw 102Mo EN ISO 14171-A S2MO A5.23 EA2

  228

  Elgasaw 103Mo EN ISO 14171-A S3Mo A5.23 EA4

  228

  Elgasaw 104Mo EN ISO 14171-A S4Mo A5.23 EA3

  228

  Elgasaw 103Ni1Mo1/4 EN ISO 14171-A SZ A5.23 EG

  228

  Elgasaw 103Ni1Mo EN ISO 14171-A S3Ni1M0 A5.23 EG

  228

  Elgasaw 103NiCrMo2.5 EN ISO 14171-A SZ A5.23 EG

  228

  Elgasaw 102Ni1 EN ISO 14171-A S2Ni1 A5.23 ENi1

  228

  Elgasaw 102Ni2 EN ISO 14171-A S2Ni2 A5.23 ENi2

  228

  Elgasaw EB2R EN ISO 24598-A SCrMo1 A5.23 EB2R

  228

  Elgasaw EB3R EN ISO 24598-A SCrMo2 A5.23 EB3R

  228

  Elgaflux 285B EN ISO 14174-A SA AB 1 67 AC H5

  229

  Elgaflux 500B EN ISO 14174-A SA FB 1 55 AC H5

  230

  Elgaflux 400B EN ISO 14174-A SA FB 1 55 AC H5

  231

  Wires and fluxes for submerged arc welding of stainless steels &

  Ni-base alloys

  Product EN ISO AWS Page

  Cromasaw 308L 14343-A S 19 9 L A5.9 ER 308L

  239

  Cromasaw 308H 14343 S 19 9 H A5.9 ER 308H

  239

  Cromasaw 347 14343 S 19 9 Nb A5.9 ER 347

  239

  Cromasaw 316L 14343 S 19 12 3 L A5.9 ER 316L

  239

  Cromasaw 317L 14343 S 19 13 4L A5.9 ER 317L

  239

  Cromasaw 318 14343 S 19 12 3 Nb A5.9 ER 318

  239

  Cromasaw 309L 14343 S 23 12 L A5.9 ER 309 L

  239

  Cromasaw 309MoL 14343 S 23 12 2 L (A5.9 ER 309MoL)

  239

  Cromasaw 310 14343 S 25 20 A5.9 ER 310

  239

  Cromasaw Duplex 14343 S 22 9 3 NL A5.9 ER 2209

  239

  Cromasaw 2507 14343 S 25 9 4 NL A5.9 ER 2594

  239

  Cromasaw 82 A5.9 ER NiCr-3

  239

  Croamsaw 625 A5.9 ER NiCrMo-3

  239

  Cromaflux 300B EN ISO 14174-A S A FB 2 DC H5

  236

  Cromaflux 380 EN ISO 14174-A S F CS 2 DC H5

  237

• Page 22

  20

  Strips and fluxes for electroslag strip cladding with stainless and

  Ni-base alloys

  Product EN ISO AWS/SFA Page

  Cromastrip 308L 14343-A B 19 9 L A5.9 EQ 308L

  240

  Cromastrip 347L 14343-A B 19 9 Nb A5.9 EQ 347

  240

  Cromastrip 316L 14343-A B 19 9 12 3 L A5.9 EQ 316L

  240

  Cromastrip 317L 14343-A B 19 13 4L A5.9 EQ 317L

  240

  Cromastrip 309L 14343-A B 23 12 L A5.9 EQ 309L

  240

  Cromastrip 309LNb 14343-A B 23 12 Nb A5.9 (EQ 309LNb)

  240

  Cromastrip 21.11.L 14343-A B 22 12 L A5.9 (EQ 309L)

  240

  Cromastrip 21.11.LNb 14343-A B 22 12 LNb A5.9 (EQ 347L)

  240

  Cromastrip 21.13.3L 14343-A (B 23 12 2 L) A5.9 (EQ 309LMo)

  240

  Cromastrip 82 A5.9 EQNiCr3

  240

  Cromastrip 625 A5.9 EQNiCrMo-3

  240

  Cromaflux 480 ESC 14174 ES A FB 2B 5644 DC

  241

  Cromaflux 450 ESC 14174 ES A FB 2B 5644 DC

  241

  Cromaflux 650 ESC 14174 ES A FB 2B 5644 DC

  241

• Page 23

  2121

  Rutile coated electrodes for welding

  mild and medium tensile steels

  P 43 ..................................................................22

  P 45S ................................................................23

  Maxeta 5 ...........................................................24

  Maxeta 10 .........................................................25

  Maxeta 11 .........................................................26

  Maxeta 16 ........................................................27

• Page 24

  22

  

  Classification:

  AWS A5.1

  E 6013

  EN ISO 2560-A E 42 0 R 12

  Description:

  P 43 is a medium-coated rutile electrode intended for welding light to medium sections in mild steel.

  The electrode operates with a very smooth arc and is suitable for all positions except vertical down. It

  is easy to strike and re-strike and produces a self-detaching slag leaving a finely rippled bead

  appearance. With its excellent bead surface and smooth transition with the base material P 43 is

  ideal for butt and fillet welding of sheet metal work.

  Coating type:

  Rutile

  Metal recovery:

  95%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV

  ≥

  50 V

  For root passes: DC-

  Redrying temperature:

  90 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 480 MPa

  Tensile Strength, Rm: 550 MPa

  Elongation, A5 24%

  Impact energy, CV:

  0 °C

  •

  50 J

  Approvals:

  LR

  CE

  DNV

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71432500

  55-100 23 0,62 81 0,8

  3,2 450 71433200

  75-140 23 0,67 36 1,2

  3,2 350 71433235

  75-140 23 0,67 48 1,2

  4,0 450 71434000

  110-190 25 0,64 26 1,7

  5,0 450 71435000

  140-265 29 0,65 16 2,7

• Page 25

  23

  

  Classification:

  EN ISO 2560-A

  E 42 0 RC 11

  AWS A5.1 E 6013

  Description:

  P 45S is a multi-purpose rutile-cellulosic coated electrode suitable for a wide application range in mild

  steel. The electrode is fully positional, including vertical down and welds with a crisp, steady arc to

  produce a smooth bead surface with good slag detachability. It is relatively insensitive to rust, dirt and

  surface coatings. Together with its ability to bridge gaps, the general versatility of P 45S makes it

  ideal for both shop and site fabrication.

  Coating type:

  Rutile-cellulosic

  Metal recovery:

  90%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV

  ≥

  50 V

  For root passes: DC-

  Redrying temperature:

  90 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 470 MPa

  Tensile Strength, Rm: 550 MPa

  Elongation, A5 24%

  Impact energy, CV:

  0 °C

  •

  50 J

  Approvals:

  CE

  BV

  LR

  MRS

  ABS

  DNV

  GL

  Product data

  

  

  

  

     

  

  

  

  

  

  2,0 300 71452000

  40-80 24 0,7 139 0,4

  2,5 350 71452500

  70-100 25 0,7 78 0,8

  3,2 350 71453200

  90-145 25 0,7 48 1,2

  4,0 350 71454000

  120-195 25 0,7 33 1,7

  5,0 450 71455000

  180-270 26 0,75 21 2,3

• Page 26

  24

  

  Classification:

  AWS A5.1

  E 7027

  EN ISO 2560-A E 42 2 RA 73

  Description:

  Maxeta 5 is an acid-rutile iron powder electrode with 160% recovery, intended for the welding of

  general construction steels in the horizontal and horizontal-vertical positions. The electrode is

  designed to give a fast burn-off rate enabling the user to make extended run lengths and thereby

  produce small fillet welds at high deposition rates.

  It is particularly recommended for plate where the surface has been treated with primer or

  contaminated by rust, mill scale, paint etc. Both the weld appearance and transition with the base

  material are exceptionally smooth and consistent, making Maxeta 5 a suitable choice when demands

  on fatigue resistance of the joint are high.

  Coating type:

  Acid-rutile

  Metal recovery:

  160%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV> 65 V

  Redrying temperature:

  90 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 480 MPa

  Tensile Strength, Rm: 540 MPa

  Elongation, A5 24%

  Impact energy, CV:

  -20 °C

  •

  70 J

  Approvals:

  GL

  CE

  DNV

  LR

  TÜV

  BV

  DB

  ABS

  Product data

  

  

  

  

     

  

  

  

  

  

  3,2 450 72013200

  110-170 32 0,73 22 1,9

  4,0 450 72014000

  150-240 35 0,71 15 2,9

  5,0 450 72015000

  200-360 37 0,71 9 4,8

  5,0 700 72015070

  200-330 37 0,73 6 5,0

  6,0 450 72016000

  280-440 37 0,71 7 5,5

• Page 27

  25

  

  Classification:

  AWS A5.1

  E 7024

  EN ISO 2560-A E 42 0 RR 53

  Description:

  Maxeta 10 is rutile-coated iron powder electrode with 135% recovery intended for welding medium

  thick sections in general construction steels. The electrode design has been optimised to produce

  fillet welds with a good mitre profile and throat thickness in the 3.5-4.0 mm range. Maxeta 10

  produces a finely rippled bead surface, minimum spatter and a self-detaching slag.

  Coating type:

  Rutile

  Metal recovery:

  135%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV

  ≥

  65 V

  Redrying temperature:

  90 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 470 MPa

  Tensile Strength, Rm: 570 MPa

  Elongation, A5 24%

  Impact energy, CV:

  0 °C

  •

  50 J

  Approvals:

  GL

  CE

  ABS

  BV

  DNV

  LR

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 72022500

  90-125 28 0,7 45 1,6

  3,2 450 72023200

  130-160 29 0,73 23 2,2

  4,0 450 72024000

  140-220 30 0,65 17 2,6

  4,5 600 72024560

  160-230 29 0,70 10 2,9

  5,0 450 72025000

  190-310 31 0,66 11 3,7

• Page 28

  26

  

  Classification:

  EN ISO 2560-A

  E 42 0 RR 73

  AWS A5.1 E 7024

  Description:

  Maxeta 11 is a rutile-coated iron powder electrode with 190% recovery designed for high productivity

  welding in heavier section mild steel. The electrode is particularly suitable for high speed fillet welding

  in the downhand and horizontal-vertical positions as well as downhand butt welds. Excellent mitre

  profile fillets are produced having a smooth transition with the base material. The electrode runs with

  a smooth stable arc leaving a finely rippled bead surface with self-detaching slag and minimum

  spatter. It operates equally well on primer-treated material. Maxeta 11 is specially designed to give

  very low fume emission.

  Coating type:

  Rutile

  Metal recovery:

  190%

  Welding positions:

  

  Welding current:

  AC OCV> 50V, DC+/-

  Redrying temperature:

  90 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 500 MPa

  Tensile Strength, Rm: 580 MPa

  Elongation, A5 24%

  Impact energy, CV:

  0 °C

  •

  50 J

  Approvals:

  CE

  DNV

  GL

  LR

  MRS

  RINA

  BV

  ABS

  Product data

  

  

  

  

     

  

  

  

  

  

  3,2 450 72043200

  130-170 28 0,72 20 2,5

  4,0 450 72044000

  150-260 31 0,73 13 3,3

  4,5 450 72044500

  170-335 34 0,73 11 5,3

  4,5 600 72044560

  170-250 30 0,73 8 4,2

  5,0 450 72045000

  200-390 35 0,72 8 6,7

  5,0 600 72045060

  200-300 34 0,72 7 5,3

  5,0 700 72045070

  200-290 33 0,72 5 5,4

  6,0 450 72046000

  300-450 35 0,72 6 7,7

  6,0 600 72046060

  300-390 35 0,73 4 7,2

  6,0 700 72046070

  300-380 35 0,73 4 7,2

• Page 29

  27

  

  Classification:

  AWS A5.1

  E 7024

  EN ISO 2560-A E 42 0 RR 73

  Description:

  Maxeta 16 is a rutile-coated iron powder electrode with 160% recovery intended for horizontal and

  fillet welding of heavier section construction steels. The electrode has been specially designed to

  achieve the highest possible productivity when depositing fillet welds with a throat thickness in the

  3.0-4.0 mm range. Fillet welds can be made in primer-treated material without porosity or fusion

  problems along the top edge. As with the other high recovery electrodes in Elga's programme,

  Maxeta 16 has excellent slag detachability and very low fume emission.

  Coating type:

  Rutile

  Metal recovery:

  160%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV>50 V

  Redrying temperature:

  90 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 470 MPa

  Tensile Strength, Rm: 560 MPa

  Elongation, A5 24%

  Impact energy, CV:

  0 °C

  •

  50 J

  Approvals:

  DNV

  ABS

  GL

  CE

  LR

  BV

  TÜV

  Product data

  

  

  

  

     

  

  

  

  

  

  3,2 450 72053200

  130-160 28 0,72 21 2,2

  4,0 450 72054000

  150-235 31 0,71 14 3

  5,0 450 72055000

  200-320 31 0,71 9 4,1

• Page 30

  28

• Page 31

  2929

  P 47 ................................................................. 30

  P 47D ................................................................ 31

  P 48M ...............................................................32

  P 48S ................................................................33

  P 48P ................................................................34

  P 51 ..................................................................35

  P 52T ................................................................36

  P 54 ..................................................................37

  Maxeta 20 .........................................................38

  Maxeta 21 .........................................................39

  Maxeta 22 .........................................................40

  Basic coated electrodes for welding

  mild and medium tensile steels

• Page 32

  30

  

  Classification:

  EN ISO 2560-A

  E 46 4 B 12 H5

  AWS A5.1 E 7016-1

  Description:

  P 47 is a basic-coated, 105% recovery electrode intended for general welding applications in those

  cases where a ''7016'' type is preferred. P 47 has very good positional operability and excellent

  resistance to porosity in plate coated with primer or contaminated by mill scale and rust. Suitable for

  shipbuilding, storage tanks and general construction purposes.

  Coating type:

  Basic;

  Metal recovery:

  105%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV

  ≥

  60 V

  For root passes: DC-

  Redrying temperature:

  375-400 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 490 MPa

  Tensile Strength, Rm: 570 MPa

  Elongation, A5 26%

  Impact energy, CV:

  -46 °C

  •

  70 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml;

  Approvals:

  CE

  BV

  DNV

  GL

  LR

  ABS

  MRS

  NAKS

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71472533

  60-90 24 0,64 80 0,9

  3,2 350 71473233

  80-160 26 0,66 44 1,2

  4,0 350 71474033

  110-210 25 0,66 29 1,7

  4,0 450 71474045

  110-200 24 0,67 22 1,7

• Page 33

  31

  

  Classification:

  EN ISO 2560-A

  E 42 2 B 12 H10

  AWS A5.1 E 7016

  Description:

  P 47D is a basic double coated low hydrogen AC/DC electrode for welding mild and medium tensile

  steels in all positions except vertical down. It has an exceptionally stable arc making it particularly

  suitable for root passes. The electrode can be used on small welding transformers with a low OCV

  and operates with minimal spatter to deposit smooth weld beads featuring easy slag detachability and

  excellent mitre fillet profile. P 47D is very easy to strike and combines good metallurgical quality with

  extreme ease of use, making it ideal for general repair and maintenance applications.

  Coating type:

  Basic

  Metal recovery:

  98%

  Welding positions:

  

  Welding current:

  DC+, AC OCV

  ≥

  55 V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 465 MPa

  Tensile Strength, Rm: 550 MPa

  Elongation, A5 26%

  Impact energy, CV:

  -20 °C

  •

  60 J

  Hydrogen content / 100 g weld metal

  ≤ 10 ml

  Approvals:

  DB

  TÜV

  DNV

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71492500

  60-90 25 0,65 77 0,8

  3,2 450 71493200

  80-140 25 0,67 36 1,3

  3,2 350 71493235

  80-140 25 0,67 45 1,3

  4,0 450 71494000

  130-200 25 0,69 22 1,7

• Page 34

  32

  *AWS Suffix R only guaranteed for hermetically sealed or newly redried consumables

  

  Classification:

  EN ISO 2560-A

  E 42 5 B 42 H5

  AWS A5.1 E 7018-1 H4R*

  Description:

  P 48M is a basic coated low hydrogen DC+ electrode designed for welding mild and higher strength

  steels. It is particularly suitable for heavily restrained sections and also steels with higher impurity

  levels. The electrode operates with a very smooth and stable arc and shows no tendency to ''freeze'',

  even on low current.

  Root passes can be welded with DC-.

  P 48M has very good fracture toughness at temperatures down to -50 °C.

  Coating type:

  Basic

  Metal recovery:

  120%

  Welding positions:

  

  Welding current:

  DC+/(-)

  Redrying temperature:

  375-400 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 480 MPa

  Tensile Strength, Rm: 560 MPa

  Elongation, A5 28%

  Impact energy, CV:

  -40 °C • 80 J

  -46 °C • 70 J

  -50 °C • 60 J

  Hydrogen content / 100 g weld metal

  ≤ 4 ml

  Approvals:

  CE

  DNV

  LR

  GL

  RINA

  MRS

  Product data

  

  

  

  

     

  

  

  

  

  

  2,0 300 71552000

  40-80 23 0,64 112 0,7

  2,5 350 71552500

  70-110 23 0,69 62 0,9

  3,2 450 71553200

  80-145 24 0,71 30 1,3

  4,0 450 71554000

  120-210 25 0,73 20 1,8

  5,0 450 71555000

  200-285 25 0,75 13 2,7

• Page 35

  33

  

  Classification:

  EN ISO 2560-A

  E 42 4 B 42 H5

  AWS A5.1 E 7018-1H4

  Description:

  P 48S is a basic-coated, low hydrogen, general purpose electrode for use on DC+ only, for which the

  outstanding all-round operability has been optimised. The smooth, soft arc, easy slag control,

  all-positional welding, low spatter and excellent slag release provide maximum welder-appeal.

  P 48S combines the good running characteristics required for general fabrication work with the

  exacting operability needs for pipe welding, where the fine spray transfer provides precise weld pool

  control and ensures an exceptionally regular and smooth root bead.

  Coating type:

  Basic

  Metal recovery:

  120%

  Welding positions:

  

  Welding current:

  DC+/(-)

  Redrying temperature:

  375-400 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 530 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 26%

  Impact energy, CV:

  -40 °C

  •

  60 J

  -46 °C

  •

  40 J

  Hydrogen content / 100 g weld metal

  ≤ 4 ml

  Approvals:

  CE

  TÜV

  BV

  GL

  ABS

  DB

  DNV

  MRS

  LR

  Product data

  

  

  

  

     

  

  

  

  

  

  1,6 300 71481620

  30-60 23 0,65 170 0,5

  2,0 300 71482020

  40-80 23 0,64 115 0,7

  2,5 350 71482520

  80-110 23 0,71 60 1,0

  3,2 450 71483220

  110-155 24 0,72 28 1,6

  3,2 350 71483520

  110-165 24 0,72 36 1,6

  4,0 450 71484020

  140-205 25 0,74 19 2,1

  5,0 450 71485020

  200-285 25 0,75 13 2,9

• Page 36

  34

  

  Classification:

  EN ISO 2560-A

  E 46 2 B 12 H5

  AWS A5.1 E 7018-H8

  Description:

  P 48P is a basic-coated, low hydrogen, carbon manganese electrode specially designed for

  pipewelding. The all-positional AC/DC electrode is exceptionally easy to use. P 48P has an extremely

  stable arc which enables it to be manipulated in the most difficult welding positions without any risk of

  arc extinction due to freezing. Root beads are even and slightly convex, providing a smooth blend-in

  with the base material. Operating characteristics are not sensitive to variations in the root gap or edge

  misalignment. Fill and capping passes fuse flush with the joint edges, minimising the risk of edge

  defects when using either the stringer bead or weaving technique. The flat-to slightly convex bead

  profile results in the need for only a bare minimum of grinding and therefore considerable reduction in

  the associated problems of dust and noise pollution. P 48P combines the special operability needs of

  the pipe welder with the general requirement for improved productivity.

  Coating type:

  Basic

  Metal recovery:

  105%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV> 70 V

  Redrying temperature:

  375-400 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 530 MPa

  Tensile Strength, Rm: 620 MPa

  Elongation, A5 25 %

  Impact energy, CV:

  -20 °C

  •

  80 J

  -30 °C

  •

  70 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  CE

  ABS

  LR

  GL

  TÜV

  DNV

  BV

  Product data

  

  

  

  

     

  

  

  

  

  

  2,0 300 71592000

  45-65 20 0,61 155 0,6

  2,5 350 71592500

  60-85 22 0,62 80 0,6

  3,2 450 71593200

  70-130 23 0,75 30 1,1

  3,2 350 71593235

  70-130 23 0,75 42 1

  4,0 450 71594000

  120-190 24 0,73 23 1,7

• Page 37

  35

  

  Classification:

  EN ISO 2560-A

  E 46 4 B 32 H5

  AWS A5.1 E 7018-1H8

  Description:

  P 51 is a basic-coated low hydrogen AC/DC electrode designed for welding mild and higher strength

  steels. It combines strength and toughness and is particularly suitable for heavily restrained sections

  where there can be risk of cracking due to weld stresses. With its excellent general operability and

  good positional welding characteristics P 51 is often used for pipe welding. It operates without

  difficulties on both primer-treated and rusty material. The electrode produces a finely rippled bead

  surface and smooth transition with the base material. This together with the exceptionally good slag

  detachability, even in root runs, gives P 51 superior radiographic quality.

  Coating type:

  Basic

  Metal recovery:

  120%

  Welding positions:

  

  Welding current:

  DC(+)/-, AC OCV

  ≥

  70 V

  For root passes: DC -

  Redrying temperature:

  375-400 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 560 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 25%

  Impact energy, CV:

  -46 °C

  •

  30 J

  -40 °C

  •

  60 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  CE

  TÜV

  GL

  DB

  LR

  BV

  DNV

  ABS

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71512500

  70-110 23 0,68 60 1,0

  3,2 450 71513200

  110-150 24 0,68 30 1,3

  3,2 350 71513235

  110-150 24 0,68 38 1,3

  4,0 450 71514000

  140-200 24 0,72 19 1,8

  4,0 350 71514035

  140-200 24 0,72 25 1,8

  5,0 450 71515000

  200-270 24 0,72 13 2,6

• Page 38

  36

  

  Classification:

  EN ISO 2560-A

  E 42 4 B 35 H5

  AWS A5.1 E7048-H4

  Description:

  P 52T is a basic-coated low hydrogen electrode especially designed for tack welding mild and higher

  strength steels up to 500 MPa. It produces a flat-to-concave weld deposit exhibiting high ductility

  which minimises the risk of cracking in highly restrained joints. The electrode is easy to use in the

  vertical -down position, combined with excellent restriking and slag removal characteristics. P 52T

  has special slag properties that make it highly suitable for tack welding joints prior to using FCAW.

  Applications:

  Tack welding structural steels used in general fabrication, ship building, bridge construction and

  heavy plant.

  '

  Coating type:

  Basic

  Metal recovery:

  125 %

  Welding positions:

  

  Welding current:

  DC+, AC OCV> 50 V

  Redrying temperature:

  375-400 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 440 MPa

  Tensile Strength, Rm: 540 MPa

  Elongation, A5 30 %

  Impact energy, CV:

  -20 °C

  •

  100 J

  -40 °C

  •

  70 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  CE

  BV

  LR

  GL

  DNV

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71522500

  60-110 21 0,76 60

  3,2 350 71523235

  110-160 25,5 0,76 36

  4,0 350 71524035

  160-210 27 0,78 24

• Page 39

  37

  

  Classification:

  EN ISO 2560-A

  E 46 2 B 35 H5

  AWS A5.1 E 7048-H4

  Description:

  P 54 is a basic AC/DC electrode specially designed for vertical down welding of ordinary and higher

  strength steels. The vertical down technique is characterized by high welding speeds and low heat

  input, giving enhanced productivity combined with low stress and deformation. P 54 produces a clean

  bead profile with minimum spatter and gives very good mechanical properties.

  Coating type:

  Basic

  Metal recovery:

  110%

  Welding positions:

  

  Welding current:

  AC OCV

  ≤

  65 V, (DC +)

  Redrying temperature:

  375-400 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 530 MPa

  Tensile Strength, Rm: 590 MPa

  Elongation, A5 25%

  Impact energy, CV:

  -20 °C

  •

  90 J

  -40 °C • 40 J

  Hydrogen content / 100 g weld metal

  ≤ 4 ml

  Approvals:

  CE

  GL

  LR

  DNV

  Product data

  

  

  

  

     

  

  

  

  

  

  3,2 450 71543200

  110-150 23 0,78 32 1,7

  4,0 450 71544000

  150-200 24 0,76 22 2,1

  5,0 450 71545000

  200-280 25 0,75 14 2,9

• Page 40

  38

  

  Classification:

  EN ISO 2560-A

  E 42 2 RB 53 H10

  AWS A5.1 E 7028

  Description:

  Maxeta 20 is a basic-rutile low hydrogen iron powder electrode with 150% recovery intended for

  welding of heavier section construction steels. The electrode is particularly suitable for welding of

  standing fillets enabling the user to make extended run lengths and thereby achieve small fillet welds

  at high deposition rates. Excellent mitre profile fillets are produced having a smooth transition with the

  base material. The electrode runs with a stable arc leaving a finely rippled bead surface with

  self-detaching slag and minimum spatter. It operates equally well on primer-treated material without

  porosity or fusion line problems along the top edge.

  Coating type:

  Basic-rutile

  Metal recovery:

  150%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV> 65 V

  Redrying temperature:

  300 °C, 2h

  Mechanical properties

  Typical

  Yield strength, Re: 480 MPa

  Tensile Strength, Rm: 550 MPa

  Elongation, A5 27%

  Impact energy, CV:

  -20 °C

  •

  90 J

  Hydrogen content / 100 g weld metal

  ≤ 10 ml

  Approvals:

  CE

  DNV

  LR

  Product data

  

  

  

  

     

  

  

  

  

  

  3,2 450 72083200

  140-170 29 0,60 24 1,6

  4,0 450 72084000

  180-220 30 0,62 18 2,1

  5,0 450 72085000

  250-320 32 0,64 11 3,6

• Page 41

  39

  

  Classification:

  AWS A5.1

  E 7028

  EN ISO 2560-A E 42 4 B 73 H5

  Description:

  Maxeta 21 is a zircon-basic low hydrogen iron powder electrode with 170% recovery, intended for

  welding heavier sections in construction and ship steels. It is designed for fast and easy welding in

  the horizontal position and operates well on both AC and DC. Maxeta 21 can be used on

  primer-treated material without porosity or other problems and gives good mechanical properties.

  Coating type:

  Zircon-basic

  Metal recovery:

  170%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV> 70 V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 460 MPa

  Tensile Strength, Rm: 560 MPa

  Elongation, A5 24%

  Impact energy, CV:

  -20 °C

  •

  150 J

  -40 °C

  •

  70 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  CE

  LR

  DNV

  GL

  Product data

  

  

  

  

     

  

  

  

  

  

  4,0 450 72064000

  170-240 30 0,72 14 3,0

  5,0 450 72065000

  225-355 33 0,71 9 4,6

• Page 42

  40

  

  Classification:

  AWS A5.1

  E 7028

  EN ISO 2560-A E 42 3 B 74 H10

  Description:

  Maxeta 22 is a zircon-basic low hydrogen iron powder electrode with 240% recovery. It is designed for

  high productivity welding of heavy section mild steel and higher strength steels in the downhand

  position. Deposition rates with Maxeta 22 are comparable with those for submerged arc welding. The

  electrode operates on AC/DC but AC is preferable. Maxeta 22 produces a weld metal with very good

  mechanical properties.

  Coating type:

  Zircon-basic

  Metal recovery:

  240%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV

  >

  65 V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 450 MPa

  Tensile Strength, Rm: 560 MPa

  Elongation, A5 26%

  Impact energy, CV:

  -20 °C

  •

  110 J

  -40 °C

  •

  50J

  Hydrogen content / 100 g weld metal

  ≤ 10 ml

  Approvals:

  CE

  DNV

  GL

  LR

  Product data

  

  

  

  

     

  

  

  

  

  

  4,0 450 72074000

  190-240 33 0,74 11,0 4,9

  5,0 450 72075000

  240-360 34 0,76 6,0 8,0

  5,0 600 72075060

  240-340 34 0,75 5,0 7,5

  6,0 450 72076000

  300-470 39 0,75 4,0 10,8

  6,0 600 72076060

  300-450 39 0,75 3,0 10,3

• Page 43

  4141

  P 62MR .............................................................42

  P 63MR .............................................................43

  P 65MR .............................................................44

  P 48K ................................................................45

  P 58K ................................................................46

  P 4130 ..............................................................47

  P 110MR ...........................................................48

  Maxeta 24 .........................................................49

  Maxeta 110 .......................................................50

  P 81CR ..............................................................51

  P 83CR ..............................................................52

  P 84CR ..............................................................53

  Basic coated low alloy electrodes for

  welding high tensile, low temperature

  and creep resisting steels

• Page 44

  42

  EN: slight deviation in Mn

  ** Meet also 8018-G in diameter up to 4,0 mm

  

  Classification:

  EN ISO 2560-A

  ~E 46 5 1Ni B 32 H5

  AWS A5.5 E7018-G / (E 8018-G)**

  Description:

  P 62MR is a basic-coated low hydrogen electrode producing a nominal 0.9% Ni weld metal, designed

  to give excellent fracture toughness at temperatures down to -60 °C. It is an AC/DC electrode with

  optimised welder-appeal, especially in the vertical up position, producing a finely rippled bead surface

  and good slag detachability.

  Electrode sizes 3,2x350 mm also available with a thin coating, "tc", ideally suited for root pass

  welding and joints with restricted access. P 62MR conforms to NACE requirements for oil and gas

  production equipment in sour service and has excellent CTOD values, making it highly suitable for

  offshore applications.

  Coating type:

  Basic

  Metal recovery:

  110-120%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV

  ≥

  70 V, For root passes: DC -

  Redrying temperature:

  375-400 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 530 MPa

  Tensile Strength, Rm: 610 MPa

  Elongation, A5 25%

  Impact energy, CV:

  -60 °C

  •

  60 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  CE

  BV

  LR

  NAKS

  MRS

  ABS

  DNV

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71622500

  60-110 22 0,73 71 0,8

  3,2 tc 350 71623250

  80-155 23 0,72 42 1,3

  3,2 350 71623235

  80-150 24 0,71 37 1,4

  3,2 450 71623200

  80-150 24 0,71 28 1,4

  4,0 450 71624000

  140-200 24 0,72 19 1,9

  5,0 450 71625000

  200-270 24 0,72 13 2,6

• Page 45

  43

  

  Classification:

  EN ISO 2560-A

  E 46 5 1Ni B 32 H5

  AWS A5.5 E7018-C3L / ~E8018-C3

  Description:

  P 63MR is a basic-coated low hydrogen electrode producing a nominal 0.9% Ni weld metal, designed

  to give excellent fracture toughness at temperatures down to -60 °C. It is an AC/DC electrode with

  optimised welder-appeal, especially in the vertical up position, producing a finely rippled bead surface

  and good slag detachability.

  Coating type:

  Basic

  Metal recovery:

  110-120%

  Welding positions:

  

  Welding current:

  DC +/-, AC OCV

  ≥

  70 V, For root passes: DC -

  Redrying temperature:

  375-400 °C, 2h

  Mechanical properties

  Typical

  Yield strength, Re: 530 MPa

  Tensile Strength, Rm: 610 MPa

  Elongation, A5 25%

  Impact energy, CV:

  -60 °C

  •

  60 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71642500

  60-110 22 0,73 71 0,8

  3,2 350 71643200

  80-150 24 0,71 37 1,4

  4,0 350 71644000

  140-200 24 0,72 25 1,9

• Page 46

  44

  

  Classification:

  EN ISO 18275

  E 50 6 Mn 1 Ni B 32 H5

  EN ISO 2560-A E 50 6 Mn 1 Ni B 32 H5

  AWS A5.5 8018-G

  Description:

  P 65MR is a basic-coated low hydrogen electrode producing a nominal 0.9% Ni weld metal with

  molybdenum addition, designed for welding steels with a minimum yield strength of 450 MPa e.g. BS

  7191-450 EM, BS 4360-55E/F and similar materials, used in offshore fabrication etc.

  P 65MR gives a minimum yield strength of 560 MPa, minimum tensile strength of 610 MPa and has

  excellent fracture toughness down to -60 °C. It is an AC/DC, all-positional electrode producing a finely

  rippled bead surface and good slag detachability. Electrode sizes 3,2x350 mm also available with a

  thin coating, "tc", ideally suited for root pass welding and joints with restricted access.

  Coating type:

  Basic

  Metal recovery:

  110-120%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV

  ≥

  70 V, For root passes: DC -

  Redrying temperature:

  375-400 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 610 MPa

  Tensile Strength, Rm: 650 MPa

  Elongation, A5 22%

  Impact energy, CV:

  -60 °C

  •

  60 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  CE

  DNV

  LR

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71652500

  60-110 22 0,71 71 0,8

  3,2 tc 350 71653250

  80-155 23 0,74 42 1,3

  3,2 350 71653235

  80-150 24 0,68 37 1,4

  3,2 450 71653200

  80-150 24 0,68 31 1,5

  4,0 450 71654000

  140-200 24 0,72 20 1,9

  5,0 450 71655000

  200-270 24 13 2,6

• Page 47

  45

  

  Classification:

  EN ISO 2560-A

  E 46 6 2Ni B 32 H5

  AWS A5.5 E8018-C1

  Description:

  P 48K is a basic-coated low hydrogen electrode producing a 2.5 % Ni weld metal. The all-positional

  electrode is designed for applications demanding high yield strength and excellent fracture toughness

  at temperatures down to -60 °C, both in the as welded and stress relieved condition, and is suitable

  for offshore fabrication and LPG work.

  P 48K is CTOD tested

  Coating type:

  Basic

  Metal recovery:

  120%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV

  ≥

  70 V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 530 MPa

  Tensile Strength, Rm: 620 MPa

  Elongation, A5 25%

  Impact energy, CV:

  -60 °C

  •

  90 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  CE

  LR

  ABS

  BV

  DNV

  MRS

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71582500

  80-110 24 0,64 63 0,9

  3,2 450 71583200

  110-150 25 0,67 33 1,3

  4,0 450 71584000

  140-200 27 0,7 22 1,9

  5,0 450 71585000

  200-270 27 0,71 13 2,6

• Page 48

  46

  

  Classification:

  AWS A5.5

  E 7018-C2L

  Description:

  3,5% Ni, low hydrogen, low carbon electrode for applications requiring high toughness at low

  temperatures down to -101 C. Weld metal touhness is increased by PWHT at 610°C, 2 hours.

  Coating type:

  basic

  Metal recovery:

  120 %

  Welding positions:

  

  Welding current:

  DC+, AC OCV

  ≥

  70 V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 500 MPa**

  Tensile Strength, Rm: 580 MPa**

  Elongation, A5 27 %**

  Impact energy, CV:

  -101°C

  •

  40 J**

  -70°C

  •

  100 J**

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Product data

  

  

  

  

     

  

  

  

  

  

  3,2 350 71873235

  80-150 23 0,71 37 1,4

  3,2 450 71873200

  80-150 23 0,71 30 1,4

  4,0 350 71874035

  140-200 24 0,72 25 1,9

  4,0 450 71874000

  140-200 24 0,72 20 1,9

  5,0 450 71875000

  200-270 27 0,73 13 2,6

• Page 49

  47

  

  Classification:

  AWS A5.5

  ~E 10018-D2

  Description:

  P 4130 is a basic coated low hydrogen electrode for welding of high strength steel. The electrode is

  specially developed for welding of pipes and other equipment in base material AISI 4130 e.g high

  pressure mud piping for offshore work. The weld metal retain high strength even after post- weld heat

  treatment.

  Applications:

  High preassure mud pipes.

  '

  Coating type:

  Basic

  Metal recovery:

  120%

  Welding positions:

  

  Welding current:

  DC +/(-), AC OCV

  ≥

  70V, For root passes: DC-

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 730 MPa**

  Tensile Strength, Rm: 770 MPa**

  Elongation, A5 21%**

  Impact energy, CV:

  -20°C

  •

  100 J**

  -40°C

  •

  75 J**

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71632500

  50-95 23 0,69 72 0,7

  3,2 450 71633200

  100-150 23 0,71 28 1,4

  4,0 450 71634000

  140-200 23 0,71 20 1,8

  5,0 450 71635000

  200-270 24 0,70 13 2,6

• Page 50

  48

  

  Classification:

  EN ISO 18275

  ~E 69 6 Mn2NiCrMo B 32

  H5

  AWS A5.5 E 11018-G

  Description:

  P 110MR is a basic-coated low hydrogen electrode specially designed for welding high-strength

  low-alloy quenched and tempered steels with a yield strength of 700 MPa. The weld metal combines

  very high strength properties with good fracture toughness at temperatures down to -60°C.

  P 110MR is an all-positional electrode with strong welder-appeal and produces mechanical properties

  highly suitable for applications such as mobile jack-up rigs and submarine construction.

  Coating type:

  Basic

  Metal recovery:

  120%

  Welding positions:

  

  Welding current:

  DC+/(-), AC OCV

  ≥

  70 V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 740 MPa

  Tensile Strength, Rm: 790 MPa

  Elongation, A5 24%

  Impact energy, CV:

  -40°C

  •

  80 J

  -60°C

  •

  70 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  CE

  LR

  ABS

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71602500

  70-110 22 0,7 66 0,9

  3,2 450 71603200

  100-150 24 0,7 29 1,4

  3,2 350 71603235

  100-150 24 0,7 35 1,4

  4,0 450 71604000

  135-200 24 0,72 19 1,9

• Page 51

  49

  

  Classification:

  EN ISO 2560-A

  E 46 5 1Ni B 53 H5

  AWS A5.5 ~E7018-G

  Description:

  Maxeta 24 is a zircon-basic low hydrogen electrode with 160% recovery, producing a nominal 0.9 %

  Ni weld metal. It is intended for welding fillets and butt joints in the horizontal-vertical and flat

  positions, combining high deposition rates with very good fracture toughness at temperatures down to

  -60 °C. Maxeta 24 has excellent CTOD values and is particularly suitable for offshore construction.

  Coating type:

  Zircon-basic

  Metal recovery:

  160%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV

  ≥

  70 V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 510 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 25%

  Impact energy, CV:

  -50°C

  •

  70 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  CE

  DNV

  ABS

  LR

  Product data

  

  

  

  

     

  

  

  

  

  

  4,0 450 72094000

  170-240 29 0,74 14 3,0

  5,0 450 72095000

  225-355 33 0,71 10 4,6

• Page 52

  50

  

  Classification:

  EN ISO 18275

  ~E 69 5 Mn 2NiMo B 73 H5

  AWS A5.5 ~E 11018-G

  Description:

  Maxeta 110 is a zircon-basic low hydrogen electrode with 160% recovery, specially designed for

  welding quenched and tempered steels with a yield strength of 700 MPa, e.g. Weldox 700, HY 100,

  N-A-XTRA 70, TI, Suprafort 700, STE 690, etc. The weld metal gives very high strength properties

  with good fracture toughness at temperatures down to -60 °C. Maxeta 110 is intended for high

  productivity welding, producing a mitre fillet profile with smooth blend-in with the base plate. The

  combination of very high strength, good toughness and fast deposition rate makes this electrode

  particularly suitable for offshore and mobile cranes, jack-up rigs, submarine hulls and earth moving

  equipment.

  Coating type:

  Zircon-basic

  Metal recovery:

  160%

  Welding positions:

  

  Welding current:

  DC+/-, AC OCV

  ≥

  70 V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 720 MPa

  Tensile Strength, Rm: 780 MPa

  Elongation, A5 20%

  Impact energy, CV:

  -40°C

  •

  75 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  4,0 450 72114000

  170-240 28 0,74 14 3

  5,0 450 72115000

  225-355 30 0,74 9 4,9

• Page 53

  51

  

  Classification:

  EN ISO 3580-A

  E Mo B 42 H5

  AWS A5.5 E 7018-A1

  Description:

  P 81CR is a basic-coated, low hydrogen electrode which deposits a 0.5% Mo type weld metal. It is

  primarily intended for welding similar composition steels, used where creep rupture strength and

  ductility at service temperatures up to 550°C are required e.g. EN 16Mo3 and ASTM A335 Grade P1.

  The Mo content confers some resistance to hydrogen attack in chemical process plant applications. P

  81CR is also suitable for ordinary C-Mn steels when higher tensile strength weld metal is required.

  Preheat and interpass temperature of 100-150 °C is recommended. Post-weld heat treat at 620 °C.

  Coating type:

  Basic

  Metal recovery:

  110%

  Welding positions:

  

  Welding current:

  DC+

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 480 MPa**

  Tensile Strength, Rm: 590 MPa**

  Elongation, A5 24%**

  Impact energy, CV:

  -20 °C

  •

  100 J**

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71812500

  65-100 22 0,72 71 0,8

  3,2 350 71813200

  95-150 23 0,73 37 1,4

  4,0 350 71814000

  130-200 24 0,73 19 1,8

  5,0 450 71815000

  160-265 25 0,73 12 2,6

• Page 54

  52

  

  Classification:

  EN ISO 3580-A

  E CrMo1 B 42 H5

  AWS A5.5 E 8018-B2

  Description:

  P 83CR is a basic-coated, low hydrogen electrode which deposits a low carbon 1.25% Cr/ 0.5% Mo

  weld metal. It is intended for welding creep resisting steels of similar composition, used in power

  generation plant operating at temperatures up to 570°C, e.g. EN 13CrMo4-5, EN 10CrMo5-5, ASTM

  A335 Gr P11-P12 etc. Also suitable for use in the chemical and petrochemical industries where

  resistance to hydrogen attack, corrosion from sulphur bearing crude oil and stress corrosion cracking

  in sour environments is required. Preheat and interpass temperature of 150-200 °C is recommended.

  Post-weld heat treat at 690°C.

  Coating type:

  Basic

  Metal recovery:

  110%

  Welding positions:

  

  Welding current:

  DC+

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 700 MPa**

  Tensile Strength, Rm: 750 MPa**

  Elongation, A5 21 %**

  Impact energy, CV:

  20 °C

  •

  130 J**

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71832500

  65-100 22 0,72 71 0,8

  3,2 350 71833200

  95-150 23 0,73 37 1,4

  4,0 350 71834000

  130-200 24 0,73 19 1,8

  5,0 450 71835000

  160-265 25 0,73 12 2,6

• Page 55

  53

  

  Classification:

  EN ISO 3580-A

  E CrMo2 B 42 H5

  AWS A5.5 E 9018-B3

  Description:

  P 84CR is a basic-coated, low hydrogen electrode which deposits a low carbon 2.25% Cr/1.0% Mo

  weld metal. It is intended for welding creep resisting steels of similar composition, used in steam

  generation plant operating at temperatures up to 600°C, e.g. EN 10CrMo9-10, EN 11CrMo9-10,

  ASTM 335 Gr. P22, ASTM 217 Gr WC9. Also suitable for use in the chemical and petrochemical

  industries where resistance to hydrogen attack, corrosion from sulphur bearing crude oil and stress

  corrosion cracking in sour environments is required. Preheat and interpass temperature of 200-250°C

  is recommended. Post-weld heat treat at 690°C.

  Coating type:

  Basic

  Metal recovery:

  110-120%

  Welding positions:

  

  Welding current:

  DC+

  Redrying temperature:

  350-400°C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: N/A**

  Tensile Strength, Rm: N/A**

  Elongation, A5 N/A**

  Impact energy, CV: N/A**

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 350 71842500

  65-100 22 0,72 71 0,8

  3,2 350 71843200

  90-150 23 0,73 37 1,4

  4,0 350 71845000

  130-200 24 0,73 19 1,8

  5,0 450 71845000

  160-265 25 0,73 12 2,6

• Page 56

  54

• Page 57

  5555

  Cromarod 308L ............................................... 56

  Cromarod 308LP ..............................................57

  Cromarod B308L ..............................................58

  Cromarod 308H ...............................................59

  Cromarod 347 ..................................................60

  Cromarod B347 ................................................61

  Cromarod 316L ................................................62

  Cromarod 316LP ..............................................63

  Cromarod 316LV .............................................. 64

  Cromarod 316L-140 ........................................65

  Cromarod B316L ..............................................66

  Cromarod 318 ..................................................67

  Cromarod 309L ................................................68

  Cromarod B309L ..............................................69

  Cromarod B309LNb .........................................70

  Cromarod 309MoL ...........................................71

  Cromarod 309MoLP ........................................72

  Cromarod 310 ..................................................73

  Cromarod 312 ..................................................74

  Cromaarod 253 ................................................ 75

  Cromarod LDX .................................................76

  Cromarod Duplex .............................................77

  Cromarod Duplex LP ........................................78

  Cromarod Duplex-140 ......................................79

  Cromarod Duplex B ..........................................80

  Cromarod 2507R .............................................81

  Cromarod 2507B ..............................................82

  Cromarod 383 ..................................................83

  Cromarod 385 ..................................................84

  Cromarod 82 ....................................................85

  Cromarod 625 ..................................................86

  Electrodes for MMA welding of

  stainless steels and Ni-base alloys

• Page 58

  56

  

  Classification:

  AWS A5.4

  E 308L-17

  EN ISO 3581-A E 19 9 L R 12

  Description:

  Cromarod 308L is a rutile flux coated AC/DC electrode designed for the welding of low carbon 18%Cr

  / 10%Ni, type 304L, austenitic stainless steels. Operability is excellent with a low spatter arc

  producing a smooth weld bead surface and self-releasing slag. The electrode is all-positional up to

  and including 3.2 mm diameter. Cromarod 308L is also suitable for welding stainless steel grade 304

  material, as well as Nb or Ti stabilised grades 347 and 321, when resistance to corrosion is primarily

  required. For structural applications at temperatures above 400 °C, Cromarod 308H is recommended

  because of its superior strength at elevated temperatures.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 450 MPa

  Tensile Strength, Rm: 580 MPa

  Elongation, A5 39%

  Impact energy, CV:

  -20 °C

  •

  60 J

  -120 °C

  •

  45 J

  Ferrite content:

  FN 7 (WRC-92)

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion. Also good resistance to oxidising acids

  and cold reducing acids.

  Scaling temperature:

  Approx. 850 °C in air.

  Approvals:

  CE

  DB

  TÜV

  DNV

  ABS

  GL

  Product data

  

  

  

  

     

  

  

  

  

  

  2,0 300 74302000

  35-60 28 0,62 143 0,7

  2,5 300 74302500

  40-80 28 0,62 91 1,0

  3,2 350 74303200

  80-120 29 0,64 45 1,5

  4,0 350 74304000

  100-160 30 0,64 31 2,0

  5,0 450 74305000

  140-220 30 0,62 15 2,8

• Page 59

  57

  

  Classification:

  EN ISO 3581-A

  E 19 9 L R 11

  AWS A5.4 E 308L-17

  Description:

  Cromarod 308LP is a fully-positional rutile coated electrode specially designed for applications

  requiring optimum positional operability. It is intended for stainless steel grades 304L and 304, but

  can also be used for the stabilised grades 347 and 321. With its exceptionally good arc stability, weld

  pool control and striking/re-striking characteristics it is highly suitable for the most demanding vertical

  and overhead pipewelding applications. The relatively thin coating and fast-freezing slag make

  Cromarod 308LP particularly advantageous to use when welding thinner walled material. For

  structural applications at temperatures above 400 °C, Cromarod 308H is recommended because of

  its superior strength properties at elevated temperatures.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 450 MPa

  Tensile Strength, Rm: 580 MPa

  Elongation, A5 40%

  Impact energy, CV:

  0 °C

  •

  60 J

  -

  60 °C • 50 J

  Ferrite content:

  FN 5 (WRC-92)

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,0 300 74292000

  20-45 21 0,67 148 0,7

  2,5 300 74292500

  35-85 21 0,68 91 0,9

  3,2 350 74293200

  40-100 23 0,73 44 1,4

• Page 60

  58

  

  Classification:

  AWS A5.4

  E308L-15

  EN ISO 3581-A E 19 9 L B 42

  Description:

  Basic coated stainless steel electrode for type 304L/304LN steel grades.

  Produces weld metal with higher touhgness at lower temperatures compared to rutile coated

  electrodes. The basic coating results in higher resistance to porosity due to improved gas shield,

  making the electrode highly suitable for on site welding. Cromarod B308L has an easy slag removal

  even in narrow joint preparations, reducing post-weld cleaning time.

  Applications:

  Offshore, pipeline, restrained joints.

  '

  Coating type:

  Basic

  Metal recovery:

  110%

  Welding positions:

  

  Welding current:

  DC+

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 430 MPa

  Tensile Strength, Rm: 570 MPa

  Elongation, A5 40%

  Impact energy, CV:

  -50 °C

  •

  80 J

  -196 °C

  •

  50 J

  lat exp 0.6 mm

  Ferrite content:

  FN 5 (WRC 92)

  Approvals:

  CE

  DNV

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74262500

  50-80 24 0,69 86 0,83

  3,2 350 74263200

  75-125 25 0,69 43 1,24

  4,0 350 74264000

  100-165 26 0,69 28 1,94

• Page 61

  59

  

  Classification:

  AWS A5.4

  E308H-17

  EN ISO 3581-A E 19 9 H R 12

  Description:

  Cromarod 308H is a all-positional rutile flux coated electrode which deposits a 20%Cr / 10%Ni

  austenitic stainless steel weld metal with controlled carbon content (0.04% - 0.08%). It is designed to

  weld similar composition steels, used for creep strength and oxidation resistance at temperatures up

  to 800°C. Exceptionally good arc stability, weld pool control and re-striking characteristics make it

  particular suitable for pipewelding.

  Cromarod 308H is also recommended for welding the controlled carbon stabilised grades 321H and

  347H, used for structural applications at temperatures above 400 °C.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 435 MPa

  Tensile Strength, Rm: 585 MPa

  Elongation, A5 39%

  Impact energy, CV:

  20 °C

  •

  75 J

  Ferrite content:

  FN 4 (WRC-92)

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74282500

  35-85 21 0,68 95 0,9

  3,2 350 74283200

  40-100 23 0,73 46 1,4

  4,0 350 74284000

  100-160 24 0,65 30 1,6

• Page 62

  60

  

  Classification:

  AWS A5.4

  E 347-17

  EN ISO 3581-A E 19 9 Nb R 12

  Description:

  Cromarod 347 is a niobium stabilised, rutile flux coated electrode used for welding the Nb or Ti

  stabilised 18% Cr/ 10% Ni austenitic stainless steel grades 347 and 321. It is also suitable for the

  unstabilised grades 304 and 304L. Cromarod 347 is primarily intended for use where resistance to

  intergranular corrosion is required. For welding the controlled carbon material grades 321H and 347H,

  used for structural applications at temperatures above 400 °C, Cromarod 308H is recommended

  because of its superior creep strength. The electrode has good positional characteristics and

  produces low spatter levels and good slag detachability.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 480 MPa

  Tensile Strength, Rm: 620 MPa

  Elongation, A5 35%

  Impact energy, CV:

  -60 °C

  •

  40 J

  Ferrite content:

  FN 8 (WRC-92)

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion particularly at elevated temperatures.

  Scaling temperature:

  Approx. 850 °C in air.

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74482500

  50-80 21 0,62 90 1,0

  3,2 350 74483200

  80-110 22 0,64 46 1,3

  4,0 350 74484000

  130-170 22 0,63 31 1,9

  4,0 450 74484045

  110-135 22 0,65 23 1,6

  5,0 450 74485000

  160-220 22 0,65 15 2,8

• Page 63

  61

  

  Classification:

  AWS A5.4

  E347-15

  EN ISO 3581-A E 19 9 Nb B 42

  Description:

  Cromarod B347 is a niobium stabilised, basic flux coated electrode used

  for welding the Nb or Ti stabilised 18% Cr/ 10% Ni austenitic stainless

  steel grades 347 and 321. It is also suitable for the unstabilised grades

  304 and 304L. Cromarod B347 is primarily intended for use where resistance to intergranular

  corrosion is required. For welding the controlled carbon material grades 321H and 347H, used for

  structural applications at temperatures above 400 °C, Cromarod 308H is recommended because of

  its superior creep strength.

  Cromarod B347 has an easy slag removal even in narrow joint preparations, reducing post-weld

  cleaning time. The basic coating results in higher resistance to porosity due to improved gas shield,

  making the electrode highly suitable for on site welding. Basic coated stainless electrodes produces

  weld metal with higher touhgness at lower temperatures compared to rutile coated electrodes due to

  less weld metal oxygen. The basic coating results in a lower weld metal Si content making B347 less

  sensitive to hot cracking caused by Nb additions, compared to rutile types. Furthermore this permits a

  lower weld metal ferrite content compared to rutile types.

  Applications:

  pipe welding, restrained joints, cladding

  '

  Coating type:

  Basic

  Metal recovery:

  110%

  Welding positions:

  

  Welding current:

  DC+

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 500 MPa

  Tensile Strength, Rm: 620 MPa

  Elongation, A5 37%

  Impact energy, CV:

  -50 °C

  •

  70 J

  Ferrite content:

  5

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion particularly at

  elevated temperatures.

  Scaling temperature:

  Approx. 850 °C in air.

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74612500

  50-80 24 0,69 86 0,83

  3,2 350 74613200

  75-125 25 0,69 43 1,24

  4,0 350 74614000

  100-165 26 0,69 28 1,94

  4,0 450 74614045

  100-150 26 0,69 22 1,94

  5,0 450 74615000

  150-210 28 0,68 15 2,82

• Page 64

  62

  

  Classification:

  AWS A5.4

  E 316L-17

  EN ISO 3581-A E 19 12 3 L R 12

  Description:

  Cromarod 316L is a rutile flux coated AC/DC electrode intended for welding the low carbon,

  molybdenum alloyed, acid resisting austenitic stainless steels of similar composition (316L).

  Operability is excellent with a smooth low spatter arc producing an exceptionally good weld bead

  appearance. Fillet welds have a smooth surface, slightly concave profile with excellent toe line

  blend-in and a self-releasing slag. The electrode is all positional up to and including 3.25 mm

  diameter. Cromarod 316L is suitable for welding normal carbon 316 type grades and also Nb or Ti

  stabilised steels, provided service temperatures are below 400 °C. For 316 material grades used at

  elevated temperatures, Cromarod 318 is recommended.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 490 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 32%

  Impact energy, CV:

  -20 °C

  •

  55 J

  -120 °C

  •

  45 J

  Ferrite content:

  FN 6 (WRC-92)

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in the more severe environments e.g.

  

  

  

  

     

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Product data

  

  

  

  

     

  

  

  

  

  

  1,6 300 74401600

  25-45 29 0,53 233 0,5

  2,0 300 74402000

  35-60 29 0,63 137 0,7

  2,5 300 74402500

  40-80 29 0,64 85 1,1

  3,2 350 74403200

  80-120 29 0,64 44 1,5

  4,0 350 74404000

  100-160 30 0,65 30 2,1

  4,0 450 74404045

  100-160 30 0,65 23 2,1

  5,0 450 74405000

  170-230 30 0,65 14 2,8

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Ferrite content:

  FN 6 (WRC-92)

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in the more severe environments e.g.

  dilute hot acids. Good resistance to chloride pitting

  corrosion.

  Scaling temperature:

  Approx. 850 °C in air.

  Approvals:

  CE

  ABS

  DB

  GL

  LR

  BV

  DNV

  TÜV

  NAKS

  

  

  

  

     

  

  

  

  

  

• Page 65

  63

  

  Classification:

  AWS A5.4

  E 316L-17

  EN ISO 3581-A E 19 12 3 L R 11

  Description:

  Cromarod 316LP is a positional

  rutile flux coated electrode designed specially for welding thin walled

  (down to 1.5 mm) pipelines found in the chemical process and papermaking industries, where it offers

  considerably higher productivity than manual TIG. With its exceptionally good arc stability, weld pool

  control and restriking characteristics it is highly suitable for the most demanding vertical and overhead

  welding applications in fixed pipework and is ideal for cramped and difficult site conditions. Cromarod

  316LP is also recommended for root runs and butt welds

  in general fabrication of molybdenum

  alloyed stainless steels in all material thicknesses.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 480 MPa

  Tensile Strength, Rm: 580 MPa

  Elongation, A5 32%

  Impact energy, CV:

  20 °C

  •

  60 J

  -120 °C

  •

  35 J

  Ferrite content:

  FN 4 (WRC-92)

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in the more severe environments e.g.

  dilute hot acids. Good resistance to chloride pitting

  corrosion.

  Scaling temperature:

  Approx. 850 °C in air.

  Approvals:

  CE

  DNV

  TÜV

  Product data

  

  

  

  

     

  

  

  

  

  

  1,6 250 74431625

  18-35 20 0,68 267 0,5

  2,0 300 74432000

  20-45 21 0,67 145 0,7

  2,0 250 74432025

  20-45 21 0,67 178 0,6

  2,5 300 74432500

  40-85 23 0,68 91 0,9

  3,2 350 74433200

  40-100 23 0,73 44 1,4

• Page 66

  64

  

  Classification:

  AWS A5.4

  E 316L-17

  EN ISO 3581-A E 19 12 3 L R 15

  Description:

  Cromarod 316LV is a rutile flux coated electrode designed specially for welding thin section acid

  resisting 316L austenitic stainless steels in the vertical down position. The special composition and

  very thin coating gives the electrode exceptionally good operating characteristics when vertical down

  welding of single pass butt, fillet and lap joints. Weld beads are neat and smooth with a slightly

  concave profile to fillets. The vertical down technique is characterised by high welding speeds and

  low heat input, giving enhanced productivity combined with minimum distortion. Cromarod 316LV is

  ideal for joining stainless steel cladding and linings.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 490 MPa

  Tensile Strength, Rm: 630 MPa

  Elongation, A5 32%

  Impact energy, CV:

  20 °C

  •

  60 J

  Ferrite content:

  FN 6 (WRC-92)

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in the more severe environments e.g.

  dilute hot acids. Good resistance to chloride pitting

  corrosion.

  Scaling temperature:

  Approx. 850 °C in air.

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74412500

  55-80 24 0,70 96 1,0

  3,2 350 74413200

  80-115 25 0,71 50 1,5

• Page 67

  65

  

  

  Classification:

  AWS A5.4

  E 316L-17

  EN ISO 3581-A E 19 12 3 L R 53

  Description:

  Cromarod 316L-140 is a rutile flux coated, high deposition electrode with a stainless core wire and

  140% recovery. The electrode is intended for welding in the downhand and horizontal-vertical

  positions and is especially suitable for high productivity welding of medium to heavy section 18% Cr /

  12% Ni / 2.5% Mo austenitic stainless steels. Operability is excellent producing smooth weld beads,

  slightly concave profile fillet welds, negligible spatter and self-releasing slag. Cromarod 316L-140 is

  also suitable for welding the stabilised material grades 347 and 321 if used at service temperatures

  below 400 °C.

  Coating type:

  Rutile, high recovery 140%

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 490 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20 °C

  •

  60 J

  Ferrite content:

  FN 8 (WRC-92)

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in the more severe environments e.g.

  dilute hot acids. Good resistance to chloride pitting

  corrosion.

  Scaling temperature:

  Approx. 800 °C in air.

  Approvals:

  CE

  DNV

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74422500

  60-90 32 0,67 61,0 1,4

  3,2 350 74423200

  110-130 34 0,77 27 2,2

  4,0 450 74424000

  130-170 38 0,77 14 3

  5,0 450 74425000

  170-230 40 0,77 9 4,3

• Page 68

  66

  

  Classification:

  AWS A5.4

  E316L-15

  EN ISO 3581-A E 19 12 3 L B 42

  Description:

  Basic coated stainless steel electrode for type 316L steel grades.

  Produces weld metal with higher touhgness at lower temperatures compared to rutile coated

  electrodes. The basic coating results in higher resistance to porosity due to improved gas shield,

  making the electrode highly suitable for on site welding. Cromarod B316L has an easy slag removal

  even in narrow joint preparations, reducing the post weld cleaning time.

  Applications:

  Offshore, pipeline, restrained joints.

  '

  Coating type:

  Basic

  Metal recovery:

  110%

  Welding positions:

  

  Welding current:

  DC+

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 470 MPa

  Tensile Strength, Rm: 575 MPa

  Elongation, A5 35%

  Impact energy, CV:

  -50 °C

  •

  80 J

  -196 °C

  •

  45 J

  lat exp 0.5 mm

  Ferrite content:

  FN 5 (WRC 92)

  Approvals:

  CE

  DNV

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74492500

  50-80 24 0,69 86 0,83

  3,2 350 74493200

  75-125 25 0,69 43 1,24

  4,0 350 74494000

  100-165 26 0,69 28 1,94

• Page 69

  67

  

  Classification:

  AWS A5.4

  E 318-17

  EN ISO 3581-A E 19 12 3 Nb R 12

  Description:

  Cromarod 318 is a niobium stabilised, rutile flux coated electrode designed for welding Nb or Ti

  stabilised 18% Cr / 12% Ni / 3% Mo austenitic stainless steels type 318. The electrode has good

  positional characteristics and produces low spatter levels and good slag detachability. Cromarod 318

  is primarily intended for service temperatures above 400 °C an can also be used for 316 material

  grades used at elevated temperatures.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 480 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 30%

  Impact energy, CV:

  20 °C

  •

  70 J

  Ferrite content:

  FN 5 (WRC-92)

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in dilute hot acids. Good resistance to

  oxidation and corrosion at elevated temperatures.

  Scaling temperature:

  Approx. 850 °C in air.

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74462500

  50-80 21 0,61 90 1,0

  3,2 350 74463200

  80-120 22 0,63 46 1,4

  4,0 350 74464000

  130-170 22 0,63 30 1,8

  5,0 450 74465000

  160-220 22 0,65 14 2,8

• Page 70

  68

  

  Classification:

  AWS A5.4

  E 309L-17

  EN ISO 3581-A E 23 12 L R 12

  Description:

  Cromarod 309L is a rutile flux coated electrode which deposits a 23%Cr / 13%Ni austenitic stainless

  steel weld metal. The high alloy content and ferrite level enable the weld metal to tolerate dilution

  from mild and low alloy steels without hot cracking or brittle structures.

  Applications:

  – Dissimilar joints between stainless and mild or low alloy steels.

  – Buffer layers on mild and low alloy steels prior to overlaying with Cromarod 308L or Cromarod 347.

  – Interface runs in clad steel joints.

  – Joining of clad steels and dissimilar joints between stainless and mild or low alloy steels.

  – Welding of similar composition 309 type austenitic stainless steels.

  – Joining ferritic-martensitic 410 and 430 type stainless steels.

  '

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 470 MPa

  Tensile Strength, Rm: 560 MPa

  Elongation, A5 34%

  Impact energy, CV:

  -20 °C

  •

  48 J

  -60 °C

  •

  45 J

  Ferrite content:

  FN 9 (WRC-92)

  Corrosion resistance

  As Cromarod 309L is usually used for buffer layers

  and dissimilar joints, corrosion resistance is of

  less importance. Two layers on mild steel is about

  equivalent to 304L type material.

  Scaling temperature:

  Approx. 1000 °C in air.

  Approvals:

  LR

  DNV

  CE

  BV

  ABS

  GL

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74392500

  40-80 27 0,67 83 0,9

  3,2 350 74393200

  80-120 28 0,67 42 1,4

  4,0 350 74394000

  100-160 29 0,67 28 1,9

  4,0 450 74394045

  100-160 29 0,67 21 1,9

  5,0 450 74395000

  170-230 30 0,65 14 2,8

• Page 71

  69

  

  Classification:

  AWS A5.4

  E309L-15

  EN ISO 3581-A E 23 12 L B 42

  Description:

  Basic coated electrode type 309L for dissimiliar joint welding, buffer layers and surfacing applications.

  Coating type:

  Basic

  Welding positions:

  

  Welding current:

  DC+

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 470 MPa

  Tensile Strength, Rm: 580 MPa

  Elongation, A5 35%

  Impact energy, CV:

  -50 °C

  •

  60 J

  Ferrite content:

  FN 10 (WRC 92)

  Corrosion resistance

  As Cromarod B309L is usually used for buffer

  layers and dissimilar joints,

  corrosion resistance is of less importance. Two

  layers on mild steel is

  about equivalent to 304L type material

  Scaling temperature:

  Approx. 1000 °C in air.

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74662500

  50-80 23 0,67 83 0,80

  3,2 350 74663200

  80-120 24 0,67 41 1,15

  4,0 350 74664000

  100-160 25 0,67 27 1,85

  4,0 450 74664045

  100-150 25 0,67 21 1,85

• Page 72

  70

  

  Classification:

  AWS A5.4

  ~E309Nb-15

  EN ISO 3581-A E 23 12 Nb B 42

  Description:

  Cromarod B309LNb is a basic flux coated electrode primarily intended for depositing the first buffer

  layer on mild or low alloyed steels, prior to overlaying with Cromarod 347 or Cromarod B347. The

  over-alloyed deposit compensates the effect of dilution with the base material, enabling a full 347 type

  overlay to be achieved in the second layer.

  Coating type:

  Basic

  Welding positions:

  

  Welding current:

  DC+

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Ferrite content:

  FN 13 (WRC 92)

  Product data

  

  

  

  

     

  

  

  

  

  

  3,2 350 74693200

  80-120 24 0,67 40 1,1

  4,0 350 74694000

  100-160 25 0,67 27 1,8

  5,0 450 74695000

  180-220 26 0,68 19 2,8

• Page 73

  71

  

  Classification:

  AWS A5.4

  E 309MoL-17

  EN ISO 3581-A E 23 12 2 L R 32

  Description:

  Cromarod 309MoL is a rutile flux coated electrode which deposits a 23% Cr / 12%Ni / 2.5%Mo

  austenitic stainless steel weld metal. The high alloy content and ferrite level enable the weld metal to

  tolerate dilution from dissimilar and difficult-to-weld materials without hot cracking or brittle structures.

  Applications:

  – Dissimilar joints between stainless and mild, low alloy or medium carbon steels.

  – Buffer layers on mild and low alloy steels prior to overlaying with Cromarod 316L.

  – Interface runs in 316L clad steels.

  – Joining of medium carbon hardenable steels e.g. armour plate..

  '

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 555 MPa

  Tensile Strength, Rm: 680 MPa

  Elongation, A5 33%

  Impact energy, CV:

  -20 °C

  •

  50 J

  Ferrite content:

  FN 20 (WRC-92)

  Corrosion resistance

  The corrosion resistance after surfacing carbon

  steels with two layers of Cromarod 309MoL is

  about the same as for 316L material.

  Scaling temperature:

  Approx. 1000 °C in air.

  Approvals:

  CE

  ABS

  DNV

  LR

  DB

  RINA

  TÜV

  Product data

  

  

  

  

     

  

  

  

  

  

  2,0 300 74342000

  35-60 26 0,63 135 0,7

  2,5 300 74342500

  40-80 27 0,64 84 1,1

  3,2 350 74343200

  80-120 28 0,65 43 1,5

  4,0 350 74344000

  100-160 29 0,65 29 2,1

  4,0 450 74344045

  100-160 29 0,65 23 2,1

  5,0 450 74345000

  150-220 30 0,67 13 3,1

• Page 74

  72

  

  Classification:

  AWS A5.4

  E 309MoL-17

  EN ISO 3581-A E 23 12 2 L R 11

  Description:

  Cromarod 309MoLP is a fully-positional rutile flux coated electrode

  specially designed for applications requiring optimum positional operability. The high alloy content

  and ferrite level enables the weld metal to tolerate dilution from dissimilar and difficult-to-weld

  materials without hot cracking.The relatively thin coating and fast-freezing slag makes Cromarod

  309MoLP particularly suitable for welding dissimilar joints of differing thicknesses e.g. 4 mm stainless

  to 7 mm medium carbon steel.

  Applications:

  - Dissimilar joints between stainless and mild, low or medium cartbon steels.

  - Joining of medium carbon hardenable steels, e.g. armour plate.

  '

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 550 MPa

  Tensile Strength, Rm: 720 MPa

  Elongation, A5 33%

  Impact energy, CV:

  –20 °C

  •

  50 J

  Ferrite content:

  FN 20 (WRC-92)

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74332500

  35-80 23 0,66 98 0,9

  3,2 350 74333200

  40-100 23 0,73 41 1,4

• Page 75

  73

  

  Classification:

  AWS A5.4

  ~E 310-17

  EN ISO 3581-A E 25 20 R 12

  Description:

  Cromarod 310 is a rutile coated electrode primarily intended for welding the 25%Cr / 20%Ni, type

  310, fully austenitic stainless steels, used for corrosion and oxidation resistance at elevated

  temperatures. Cromarod 310 can also be used to join difficult-to-weld steels such as armour plate

  and ferritic stainless steels, as well as dissimilar steels. Although the weld metal is fully austenitic the

  composition has been carefully balanced to give good resistance to hot cracking.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 410 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 35%

  Impact energy, CV:

  -60 °C

  •

  60 J

  Ferrite content:

  FN 0 (WRC-92)

  Corrosion resistance

  Cromarod 310 is designed for high temperature

  oxidation applications and its resistance to wet

  corrosion is limited.

  Scaling temperature:

  Approx. 1150 °C in air. Reducing combustion gas,

  free of sulphur 1080 °C, maximum 2g S/m3 1040

  °C .

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74362500

  50-70 23 0,67 79 0,7

  3,2 350 74363200

  70-110 23 0,67 40 1,1

  4,0 350 74364000

  110-155 25 0,67 27 1,5

• Page 76

  74

  

  Classification:

  AWS A5.4

  ~E 312-17

  EN ISO 3581-A E 29 9 R 32

  Description:

  Cromarod 312 is a rutile flux coated electrode which deposits a 29%Cr /

  9%Ni austenitic/ferritic stainless steel weld metal with a ferrite content of approximately FN 50. The

  weld metal exhibits excellent tolerance to dilution from dissimilar and difficult-to-weld materials

  without hot cracking.

  Applications:

  – Difficult-to-weld steels e.g. high carbon hardenable tool, die and spring steels, 13% Mn steels,

  free-cutting steels, high temperature steels (non-structural).

  – Dissimilar joints between stainless and high carbon steels.

  – Surfacing of metal-to-metal wear areas, hot working tools, furnace components.

  '

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 590 MPa

  Tensile Strength, Rm: 760 MPa

  Elongation, A5 25%

  Ferrite content:

  FN 50 (WRC-92)

  Corrosion resistance

  Good resistance to sulphurous gases at high

  temperature. Good resistance to wet corrosion up

  to approximately 300 °C.

  Scaling temperature:

  Approx. 1100 °C in air.

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74382500

  40-80 25 0,64 90 1,1

  3,2 350 74383200

  80-120 26 0,64 47 1,5

  4,0 350 74384000

  100-160 27 0,65 31 2,1

• Page 77

  75

  

  Classification:

  Description:

  Cromarod 253 is a special rutile flux coated electrode designed for high temperature stainless steels

  of similar composition used at temperatures up to 1150 °C. The electrode is made on a fully alloyed

  core wire and deposits a 0.06%C / 22%Cr / 10.5%Ni / 0.17%N weld metal, microalloyed with the rare

  earth metal cerium to give stable high temperature mechanical and oxidation properties. Cromarod

  253 runs with a low spatter arc to produce a smooth weld bead finish, easy slag detachability and

  particularly good vertical-up operability.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 540 MPa

  Tensile Strength, Rm: 700 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20 °C

  •

  55 J

  -60 °C

  •

  38 J

  Ferrite content:

  FN 4 (WRC-92)

  Corrosion resistance

  Designed for high temperature oxidation

  applications. Its resistance to wet corrosion is

  limited.

  Scaling temperature:

  Approx. 1150 °C in air.

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74552500

  40-80 22 0,65 89 0,7

  3,2 350 74553200

  70-110 23 0,65 46 1,1

  4,0 350 74554000

  100-140 24 0,65 30 1,6

• Page 78

  76

  *This composition is not yet included in ISO 3581.

  

  Classification:

  EN ISO 3581-A

  ~E 23 7 NL R 12 *

  Description:

  Cromarod LDX is a rutile coated "Lean Duplex" type electrode for welding stainless steels such as

  LDX 2101, ASTM S32101. The weld metal is low in Mo, making it the preferred choice for

  applications where the corrosive media requires this for corrosion resistance, eg. alkaline corrosive

  environments. Cromarod LDX could also be used to weld other duplex stainless steels such as ASTM

  S32304 and S32003 but it has to be verified that corrosion resistance of the weld metal is sufficent for

  the specified application.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC +, AC 0CV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 630 MPa

  Tensile Strength, Rm: 770 MPa

  Elongation, A5 24%

  Impact energy, CV:

  -20 °C

  •

  40 J

  -40 °C

  •

  35 J

  Ferrite content:

  35

  Corrosion resistance

  Good general corrosion resistance.

  Good SCC resistance due to the duplex micro

  structure.

  Low Mo weld metal for alkaline and oxidizing

  environments.

  PRE=27

  Scaling temperature:

  Approx. 850 °C in air.

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74672500

  60-85 24 0,67 81 0,9

  3,2 350 74673200

  80-120 24 0,68 42 1,3

  4,0 350 74674000

  125-165 24 0,69 27 1,8

• Page 79

  77

  

  Classification:

  AWS A5.4

  ~E 2209-17

  EN ISO 3581-A E 22 9 3 N L R 12

  Description:

  Cromarod Duplex is a rutile flux coated electrode which deposits a 24%Cr / 10%Ni / 3%Mo / 0.15%N

  austenitic-ferritic duplex stainless steel weld metal having a ferrite content of about FN 35. The

  electrode is easy to use and produces a smooth weld bead finish and good slag detachability.

  Cromarod Duplex is designed for welding similar composition duplex stainless steels which offer an

  excellent combination of high strength and very good resistance to chloride induced pitting and stress

  corrosion cracking. A heat input range of 0.5-2.5 KJ/mm is recommended to maintain a favourable

  phase balance. Applications include offshore platform pipework, pipelines transporting chloride

  bearing products or sour gas and process vessels for chloride environments. Where higher fracture

  toughness at -46 °C is required, use Cromarod Duplex B.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 670 MPa

  Tensile Strength, Rm: 840 MPa

  Elongation, A5 25%

  Impact energy, CV:

  -46 °C

  •

  34 J

  Ferrite content:

  FN 35 (WRC-92)

  Corrosion resistance

  Very good resistance to pitting corrosion and

  stress corrosion cracking in chloride and H2S

  environments. Good resistance to intergranular

  corrosion. Pitting resistance equivalent, PRE = 36

  Critical pitting temp. CPT = 30 °C (ASTM G48).

  Scaling temperature:

  Approx. 850 °C in air.

  Approvals:

  LR

  GL

  TÜV

  DNV

  BV

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74522500

  60-90 24 0,62 92 1,1

  3,2 350 74523200

  80-120 25 0,64 45 1,4

  4,0 350 74524000

  130-170 26 0,64 30 2,0

  5,0 450 74525000

  160-220 30 0,64 14 2,7

• Page 80

  78

  

  

  Classification:

  AWS A5.4

  ~E 2209-17

  EN ISO 3581-A E 22 9 3 N L R 12

  Description:

  Cromarod Duplex LP is a fully positional rutile flux coated electrode designed specially for

  pipe-welding. It has a thin coating and fast-frezing slag, making it ideal for root runs. The electrode is

  intended for welding similar composition duplex stainless steels, e.g. 1.4462, UNS 31803. With

  thicker walled pipe it can be advantageous to use Cromarod Duplex LP for the root plus first passes

  and then continue with ordinary Cromarod Duplex.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 680 MPa

  Tensile Strength, Rm: 800 MPa

  Elongation, A5 25%

  Impact energy, CV:

  -46 °C

  •

  32 J

  Ferrite content:

  FN 35 (WRC-92)

  Corrosion resistance

  Typical value: PRE 35

  CPT 30°C (ASTM G48)

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,0 300 74592000

  20-45 21 0,67 145 0,7

  2,5 300 74592500

  35-85 22 0,75 80 1,0

  3,2 350 74593200

  50-110 22 0,71 44 1,2

• Page 81

  79

  

  

  Classification:

  AWS A5.4

  ~E 2209-17

  EN ISO 3581-A E 22 9 3 N L R 53

  Description:

  Cromarod Duplex-140 is a rutile flux coated high deposition electrode with 140% recovery. It

  complements the normal recovery electrode Cromarod Duplex and is primarily intended for welding

  medium to heavy sections of duplex type stainless steels, e.g. W. 1.4462, SAF 2205, Uranus 45N. It

  can also be used for the lower alloyed duplex types W. 1.4362, SAF 2304 and Uranus 35N. The

  electrode is easy to use and produces smooth weld beads, slightly concave profile fillets and

  easy-releasing slag. A heat input range or 0.5-2.5 KJ/mm is recommended to maintain a favourable

  austenite-ferrite phase balance.

  Coating type:

  Rutile, high recovery 140%

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 640 MPa

  Tensile Strength, Rm: 810 MPa

  Elongation, A5 24%

  Impact energy, CV:

  20 °C

  •

  50 J

  -20 °C

  •

  40 J

  -40 °C

  •

  35J

  Ferrite content:

  FN 35 (WRC-92)

  Corrosion resistance

  Very good resistance to pitting corrosion and

  stress corrosion cracking in chloride and H2S

  environments. Good resistance to intergranular

  corrosion. Pitting resistance equivalent, PRE = 36.

  CPT 30°C (ASTM G48)

  Scaling temperature:

  Approx. 850 °C in air.

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  3,2 350 74513200

  110-130 31 0,62 33 1,7

  4,0 450 74514000

  130-170 32 0,63 18 2,4

  5,0 450 74515000

  170-230 33 0,63 11 3,4

• Page 82

  80

  

  

  Classification:

  AWS A5.4

  E 2209-15

  EN ISO 3581-A E 22 9 3 NL B 42

  Description:

  Cromarod Duplex B is a basic flux coated electrode intended for welding similar composition duplex

  stainless steels e.g. 1.4462, UNS 31803. The basic coating design produces a very low micro-oxide

  level in the deposit, giving excellent fracture toughness at temperatures down to -46 °C.

  Duplex stainless steels offer an excellent combination of high strength and very good resistance to

  chloride induced pitting and stress corrosion cracking.

  A heat input range of 0,5-2,5 kJ/mm is recommended to maintain a favourable ferrite/austenite phase

  balance in the weld metal.

  Applications:

  Offshore, platform, pipework, pipelines transporting chloride bearing products, or sour gas and

  process vessels for chloride environments.

  '

  Coating type:

  Basic

  Metal recovery:

  110%

  Welding positions:

  

  Welding current:

  DC+

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 630 MPa

  Tensile Strength, Rm: 790 MPa

  Elongation, A5 27%

  Impact energy, CV:

  -40 °C

  •

  65 J

  -50 °C

  •

  60 J

  Ferrite content:

  FN 35 (WRC-92)

  Corrosion resistance

  Typical value: PRE 36

  CPT 30°C (ASTM G48)

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74622500

  50-80 24 0,65 87 0,8

  3,2 350 74623200

  75-120 25 0,68 43 1,4

  4,0 350 74624000

  120-175 27 0,68 28 1,9

• Page 83

  81

  

  Classification:

  AWS A5.4

  E2594-17

  EN ISO 3581-A E 25 9 4 N L R 12

  Description:

  Cromarod 2507R is a rutile flux coated electrode which deposits a 25%Cr/

  9.0%Ni / 4.0%Mo / 0.25%N super dupex type stainless steel weld metal with a ferrite content of

  approximately FN 57. The electrode is designed for welding similar composition steels e.g. SAF 2507,

  Uranus 52N, Zeron 100, which offer even higher strength and corrosion resistance levels than the

  ordinary duplex grades. A heat input range of 0.4-1.5 KJ/mm is recommended to maintain a

  favourable phase balance in the weld metal and avoid unfavourable precipitation effects in the plate.

  Applications include offshore platform pipework for seawater cooling systems and firefighting water,

  as well as pumps, valves and risers. Where good fracture toughness at temperatures down to -40 °C

  is required, use Cromarod 2507B.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 700 MPa

  Tensile Strength, Rm: 900 MPa

  Elongation, A5 22%

  Impact energy, CV:

  20 °C

  •

  35 J

  Ferrite content:

  FN 50-55 (WRC-92)

  Corrosion resistance

  Very good resistance to pitting corrosion and

  stress corrosion cracking in chloride and H2S

  environments. Good resistance to intergranular

  corrosion. Pitting resistance equivalent, PRE = 42.

  Critical pitting temperature CPT = 40°C (ASTM

  G48).

  Scaling temperature:

  Approx. 850°C in air.

  Approvals:

  CE

  DNV

  Product data

  

  

  

  

     

  

  

  

  

  

  2,50 300 74532500

  60-90 22 0,50 110 1,1

  3,25 350 74533200

  80-120 23 0,55 53 1,5

  4,00 350 74534000

  130-170 24 0,55 35 2,3

• Page 84

  82

  

  Classification:

  AWS A5.4

  E2594-15

  EN ISO 3581-A E 25 9 4 N L B 12

  Description:

  Cromarod 2507B is a basic flux coated electrode which deposits a

  25%Cr / 9.0%Ni / 4.0%Mo / 0.25%N super dupex type stainless steel weld with a ferrite content of

  approximately FN 40. It is designed to give very good fracture toughness at temperatures down to -40

  °C. The electrode is intended for welding similar composition steels e.g. SAF 2507, Uranus 52N,

  Zeron 100, which offer even higher strength and corrosion resistance levels than the ordinary duplex

  grades. A heat input range of 0.4-1.5 KJ/mm is recommended to maintain a favourable phase

  balance in the weld metal and avoid unfavourable precipitation effects in the plate. Applications

  include offshore platform pipework for seawater cooling systems and firefighting water, as well as

  pumps, valves and risers.

  Coating type:

  Basic

  Welding positions:

  

  Welding current:

  DC+

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 750 MPa

  Tensile Strength, Rm: 900 MPa

  Elongation, A5 24%

  Impact energy, CV:

  -40 °C

  •

  55 J

  Ferrite content:

  FN 50-55 (WRC -92)

  Corrosion resistance

  Very good resistance to pitting corrosion and

  stress corrosion cracking in chloride and H2S

  environments. Good resistance to intergranular

  corrosion. Pitting resistance equivalent, PRE = 41.

  Critical pitting temperature CPT = 40°C (ASTM

  G48).

  Scaling temperature:

  Approx. 850°C in air.

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74572500

  60-90 23 0,71 79 1,0

  3,2 350 74573200

  80-120 24 0,71 41 1,4

  4,0 350 74574000

  130-170 26 0,73 26 2,0

• Page 85

  83

  

  Classification:

  AWS A5.4

  ~E383-17

  EN ISO 3581-A E 27 31 4 Cu L R 12

  Description:

  Cromarod 383 is a rutile flux coated electrode specially designed for high alloyed fully austenitic

  stainless steels of similar composition e.g. Sandvik Sanicro 28. It deposits a 27%Cr / 31%Ni /

  3.5%Mo / 1%Cu weld metal with exceptionally good corrosion resistance in non-oxidising acid

  environments, e.g. sulphuric and phosphoric. With a PRE of approximately 40, the electrode has

  even higher resistance to pitting corrosion than Cromarod 385.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20 °C

  •

  55 J

  Ferrite content:

  FN 0 (WRC-92)

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,0 300 74642000

  25-50 21 0,64 140 0,50

  2,5 300 74642500

  45-75 21 0,60 88 0,6

  3,2 350 74643200

  70-110 22 0,63 44 1,0

  4,0 350 74644000

  30-170 25 0,64 29 1,9

• Page 86

  84

  

  Classification:

  AWS A5.4

  ~E 385-17

  EN ISO 3581-A E 20 25 5 Cu N L R 12

  Description:

  Cromarod 385 is a rutile flux coated electrode designed for welding the fully austenitic stainless steels

  of the 20%Cr / 25%Ni / 4.5%Mo / Cu type, used for their very high resistance to corrosion in severe,

  non-oxidising environments e.g. sulphuric acid. The low carbon, high alloy content of Cromarod 385

  weld metal gives excellent resistance to intergranular corrosion and stress corrosion cracking,

  combined with superior resistance to crevice and pitting corrosion. Use no preheat, avoid high

  heat-input and maintain an interpass temperature of maximum 150 °C.

  For very severe corrosion environments a special variant of this electrode, with a Mo content of 6%, is

  available to order.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC OCV > 39V

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 380 MPa

  Tensile Strength, Rm: 580 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20 °C

  •

  55 J

  Ferrite content:

  FN 0 (WRC-92)

  Corrosion resistance

  Very good resistance to general and intergranular

  corrosion in non-oxidising acid environments e.g.

  sulphuric (up to 90%), phosphoric and organic

  acids. Good resistance to stress corrosion in

  chloride bearing environments.

  Scaling temperature:

  Approx. 1000 °C in air.

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74502500

  40-80 24 0,53 101 1,1

  3,2 350 74503200

  80-120 25 0,58 50 1,5

  4,0 350 74504000

  130-170 26 0,58 33 2,3

• Page 87

  85

  

  Classification:

  EN ISO 14172

  E Ni 6182

  AWS A5.11 E NiCrFe-3

  Description:

  Cromarod 82 is a basic flux coated nickel-base electrode intended for welding Inconel 600 and similar

  composition alloys. The deposit tolerates high dilution levels and is very resistant to hot cracking. It is

  not susceptible to sigma phase embrittlement or carbon migration and is therefore ideal for service at

  elevated temperatures.

  Cromarod 82 is highly suitable for a wide range of dissimilar joint combinations between nickel-base

  alloys, Monels, mild and low alloy steels and austenitic stainless steels. It can also be used to clad

  carbon steels with an Inconel type surface. The weld metal exhibits very good fracture toughness at

  temperatures down to -196 °C and is suitable for welding 5% and 9% nickel steels for cryogenic

  applications.

  Coating type:

  Basic

  Welding positions:

  

  Welding current:

  DC+

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 380 MPa

  Tensile Strength, Rm: 630 MPa

  Elongation, A5 39%

  Impact energy, CV:

  -196 °C

  •

  80 J

  Ferrite content:

  FN 0 (WRC-92)

  Corrosion resistance

  Very good resistance to general and intergranular

  corrosion. Very good resistance to stress

  corrosion cracking.

  High temperature properties:

  The weld metal is resistant to oxidation

  – in air up to 1100 °C

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74542500

  45-70 25-27

  3,2 350 74543200

  70-110 25-27

• Page 88

  86

  

  Classification:

  EN ISO 14172

  E Ni 6625

  AWS A5.11 E NiCrMo-3

  Description:

  Cromarod 625 is a basic flux coated nickel-base electrode intended for welding Inconel 625 and

  similar composition alloys which are primarily used for their excellent corrosion and oxidation

  resistance. They exhibit an exceptionally high resistance to pitting corrosion and chloride induced

  stress corrosion cracking. The electrode is very suitable for a wide range of dissimilar joint

  combinations between nickel-base alloys, mild and low alloy steels and stainless steels, especially

  where high temperature service conditions prevail. It can also be used to clad carbon steels with a

  high strength, highly corrosion resistant surface. Cromarod 625 weld metal gives good fracture

  toughness at temperatures down to -196 °C and is suitable for welding 5% and 9% nickel steels for

  cryogenic applications.

  Coating type:

  Basic

  Welding positions:

  

  Welding current:

  DC +

  Redrying temperature:

  350 °C, 2h

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 530 MPa

  Tensile Strength, Rm: 770 MPa

  Elongation, A5 36%

  Impact energy, CV:

  20°C

  •

  60 J

  -196 °C • 43 J

  Ferrite content:

  FN 0 (WRC-92)

  Corrosion resistance

  Very good resistance to general and intergranular

  corrosion. Maximum resistance (practically

  immune) to pitting corrosion, crevice corrosion and

  stress corrosion cracking in chloride bearing

  environments.

  High temperature properties:

  Non-scaling in air up to 1150 °C. Very high tensile

  strength and yield strength up to approx. 850 °C

  (Rp 0.2% ~400 MPa.

  Approvals:

  CE

  Product data

  

  

  

  

     

  

  

  

  

  

  2,5 300 74562500

  45-70 25 0,67 80 0,9

  3,2 300 74563200

  60-105 26 0,71 49 1,4

  4,0 350 74564000

  85-130 27 0,71 26 1,7

  5,0 450 74565000

  130-190 28 0,70 13 2,6

• Page 89

  8787

  Elgaloy Hard 30 .................................................88

  Elgaloy Hard 60 .................................................89

  Elgaloy Hard 100 ...............................................90

  Elgaloy Mix 18 ..................................................91

  Elgaloy Mix 18B ................................................92

  Elgaloy Cast-Ni ..................................................93

  Elgaloy Cast-NiFe ..............................................94

  Electrodes for MMA welding for

  maintenance and repair

• Page 90

  88

  

  Classification:

  EN 14700 E Fe1

  Description:

  Elgaloy Hard 30 deposits a martensitic type weld metal with a hardness of around 35 HRC. Suitable

  as a build-up material or buffer layer under a harder weld metal. The deposit has moderate abrasion

  resistance, very good impact resistance and is machinable. Also available as a self-shielded flux cored

  wire, Elgaloy Hard R 30.

  Applications:

  Rails, roller guides, mill rolls, track wheels, tractor rolls and idler wheels etc.

  Coating type:

  Basic

  Welding positions:

  

  Welding current:

  DC+, AC

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Hardness as welded: 360 - 430 HB,

  380 - 450 HV 10

  Product data:

  Diam.mm

  

  Current A

  3,2x450 70303210 100-140

• Page 91

  89

  

  Classification:

  EN 14700 E Z Fe2

  Description:

  Elgaloy Hard 60 produces a martensitic weld metal with a hardness of about 57-60 HRC. The

  crack-free deposit has good wear resistance under conditions of abrasion and friction coupled with

  moderate impact. Also available as a self-shielded flux cored wire, Elgaloy Hard R 60.

  Applications:

  Excavator teeth, bulldozer blades, swing hammers, crusher jaws, scrapers etc.

  Coating type:

  Basic

  Welding positions:

  

  Welding current:

  DC+, AC

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Hardness as welded: 57 - 60 HRC,

  640 - 690 HV 10

  Product data:

  Diam.mm

  

  Current A

  3,2x450 70313210 110-150

  4,0x450 70314010 150-190

• Page 92

  90

  

  Classification:

  EN 14700 E Fe14

  Description:

  Elgaloy Hard 100 is a high recovery electrode, producing a weld metal deposit extremely rich in

  chromium carbides which is highly resistant to abrasion but exhibits limited impact resistance. Ideal for

  hardsurfacing components used in the mining and quarrying industries. Good wear and corrosion

  resistance at elevated temperatures. Surface cracking is normal and can be reduced by preheating to

  250-450°C. A buffer layer of Elgaloy Mix 18 is recommended for heavy build-ups or surfacing 13% Mn

  steels to prevent crack propagation into base material. Deposits are not machinable but can be

  ground. Also available as a self-shielded flux cored wire, Elgaloy Hard R 100 and as a flux coated

  tubular electrode, Elgaloy Tube 100, designed to give high deposition rates at very low welding

  currents.

  Guide for usage:

  The electrode is preferably to be used with DC+, to create a thick build up also AC is possible to use.

  Applications:

  Excavator teeth, dredger bucket lips, sizing screens, rollers, screw conveyors, scraper and mixer

  blades, crusher jaws and hammers, chutes, agricultureimplements, rolling mill guides sinter plant.

  Coating type:

  Special

  Welding positions:

  

  Welding current:

  DC+, (AC)

  Chemical composition, wt.%

  

  

  

  

  Mechanical properties

  Typical

  Hardness as welded: 58-61 HRC, 700

  - 740 HV10

  Product data:

  Diam.mm

  

  Current A

  3,2x350 70343210 115-140

  4,0x450 70344010 140-190

• Page 93

  91

  

  Classification:

  EN ISO 3581-A E 18 8 Mn R 53

  AWS A5.4 ~E 307-26

  Description:

  Elgaloy Mix 18 is a rutile-coated, 160% recovery electrode of the 307 type, intended for joining and

  building up 13% Mn steels and welding armour plate and difficult-to-weld steels, without the need for

  preheat. It is also recommended for dissimilar joints between stainless and mild or medium carbon

  steels. In contrast to Elgaloy Mix 29, welds produced with Elgaloy Mix 18 can be stress-relieved

  without risk of sigma-phase formation and consequent loss of ductility. The deposit work hardens from

  200 HV to 450 HV. Also available as a self-shielded flux cored wire, Elgaloy Mix 18 R.

  Applications:

  Buffer layer on 13% Mn steels used in rock crushing and earth moving equipment prior to surfacing

  with Elgaloy 100, and also rails, rail crossings, frogs etc. without preheat.

  Coating type:

  Rutile

  Welding positions:

  

  Welding current:

  DC+, AC

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 475 MPa

  Tensile Strength, Rm: 660 MPa

  Elongation, A5 40 %

  Hardness:

  Hardness as welded: 200 HV

  Product data:

  Diam.mm

  

  Current A

  2,5x350 70402510 70-115

  3,2x350 70403210 90-155

  4,0x450 70404010 130-210

  5,0x450 70405010 160-260

• Page 94

  92

  

  Classification:

  EN ISO 3581-A E 18 8 Mn B 12

  AWS A5.4 ~E 307-15

  Description:

  Elgaoly Mix 18B is an all positional basic-coated electrode which deposits a 19% Cr / 9% Ni / 6% Mn

  fully austenitic stainless steel weld metal with excellent toughness and crack resistance. It is intended

  for joining hardenable steels, armour plate, 13% Mn steels and difficult-to-weld steels, without the

  need for preheat. It is also recommended for dissimilar joints between stainless and mild or medium

  carbon steels. Welds produced with Elgaloy Mix 18B can be PWHT without risk of sigma-phase

  formation and consequent loss of ductility. The deposit work hardens from 200 HV to 450HV.

  Applications:

  Buffer layers on 13% Mn steels used in rock crushing and earth moving equipment, prior to

  hardfacing. Reclaiming 13% Mn steels. Surfacing of rails, rail crossings, frogs etc. Buffer layers in

  highly restrained repair work.

  Coating type:

  Basic

  Welding current:

  DC+

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 440N/mm2

  Tensile Strength, Rm: 650N/mm2

  Elongation, A5 40%

  Hardness as welded: 200 HV

  Product data:

  Diam.mm

  

  Current A

  3,2x350 70413210 80-110

  4,0x350 70414010 110-150

• Page 95

  93

  

  Classification:

  EN-ISO 1071 E C Ni-CI 3

  AWS A5.15 E Ni-CI

  Description:

  Elgaloy Cast-Ni is a pure nickel electrode for general purpose welding of all types of cast iron. It is

  suitable for the joining and repair of grey and malleable cast irons and dissimilar joints between these

  and steel, monel and stainless steels. The electrode will tolerate dirty and contaminated surfaces. No

  preheat is required for small castings and thin sections up to 15 mm. Above this, preheat up to about

  150°C is recommended.

  Joint surfaces should be prepared by gouging with Elgaloy Cut or grinding. Select smallest diameter

  electrode practical, deposit short thin stepped layers and lightly peen the weld beads during welding to

  reduce shrinkage strains. Avoid arc striking on the base metal. On completion allow the work piece to

  cool slowly. The deposit is soft and fully machinable.

  Applications:

  Grey and malleable cast irons, machine bases, engine blocks and gear housings.

  Coating type:

  Special

  Welding positions:

  

  Welding current:

  DC+/(-), AC

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Tensile Strength, Rm: 240-290 MPa

  Elongation, A5 8%

  Hardness as welded: 150-170 HV

  Product data:

  Diam.mm

  

  Current A

  2,5x300 70512510 50-90

  3,2x350 70513210 80-120

• Page 96

  94

  

  

  Classification:

  EN-ISO 1071 E C NiFe-1 3

  AWS A5.15-90 E NiFe-CI

  Description:

  Elgaloy Cast-NiFe is designed to produce a higher, matching strength weld metal for joining malleable,

  nodular and S.G. irons. It is also suitable for joining these to mild, low alloy and stainless steels.

  Elgaloy Cast-NiFe is less sensitive to hot cracking sometimes caused by impurities in castings,

  compared to pure nickel type electrodes. Thin sections can be welded cold, but thicker sections may

  require preheat of approx. 150-300°C. When welding without preheat, use low heat input method.

  Lightly peen weld beads during welding of thicker sections. On completion allow the workpiece to cool

  slowly. The deposit is fully machinable.

  Applications:

  Spheroidal graphite, nodular and ductile cast irons e.g, machine bases, transmission housings, gear

  boxes, engine blocks and pump bodies.

  Coating type:

  Special

  Welding positions:

  

  Welding current:

  DC+/-, AC

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 320-360 MPa

  Tensile Strength, Rm: 400-450 MPa

  Elongation, A5 8%

  Hardness as welded: 180-200 HV

  Product data:

  Diam.mm

  

  Current A

  2,5x300 70522510 50-90

  3,2x350 70523210 80-120

• Page 97

  9595

  Rutile

  Elgacore DWA 50 ..............................................96

  Elgacore DWX 50 ..............................................97

  Elgacore DWA 52F ............................................98

  Elgacore DWA 55E ............................................99

  Elgacore DW 588 ............................................100

  Basic

  Elgacore DWA 51B .......................................... 101

  Metal Core

  Elgacore MXA 100 ..........................................102

  Elgacore MXX 100 ..........................................103

  Elgacore MXA 100LF .......................................104

  Elgacore MXA 100XP ......................................105

  Elgacore MX 100T ...........................................106

  Cored wires for welding of ferritic

  steels; Unalloyed

• Page 98

  96

  

  Classification:

  AWS A5.20 E 71T-1M

  EN ISO 17632-A T 42 2 P M 1 H5

  Description:

  Elgacore DWA 50 is a rutile flux cored wire for use with an Ar/CO2 gas shield. The wire is

  all-positional and runs with a very stable, soft arc producing excellent weld bead shape and finish with

  negligible spatter. The slag is easily detachable and fume emission is very low. It is suitable for

  welding mild and medium strength carbon manganese structural steels and produces excellent root

  beads on ceramic backing. Ease of use and high productivity, in combination with good mechanical

  properties and a weld metal hydrogen content less than 5 ml/100g, make Elgacore DWA 50 an

  extremely versatile general purpose cored wire.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  88%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 520 MPa

  Tensile Strength, Rm: 590 MPa

  Elongation, A5 28%

  Impact energy, CV:

  –20°C

  •

  75 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  ABS

  DNV

  LR

  DB

  MRS

  TÜV

  GL

  RINA

  BV

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95601012 15 kg BS300

  1,2 95602112 5 kg D200

  1,2 95602212 250 kg ProPac

  1,6 95602016 12,5 kg D300

• Page 99

  97

  

  Classification:

  AWS A5.20 E 71T-1C/-1M

  EN ISO 17632-A T 42 2 P C/M 1 H5

  Description:

  Elgacore DWX 50 is a rutile flux cored wire for use with an Ar/CO2 or straight CO2 gas shield.

  Elgacore DWX 50 is mainly developed for welding on thinner materials where low current and small

  fillets are required. The wire is all-positional and runs with a very stable, soft arc producing excellent

  weld bead shape and finish with negligible spatter. The slag is easily detachable and fume emission

  is very low. It is suitable for welding mild and medium strength carbon manganese structural steels

  and produces excellent root beads on ceramic backing. Ease of use and high productivity, in

  combination with good mechanical properties and a weld metal hydrogen content less than 5

  ml/100g, makes Elgacore DWX 50 an extremely versatile cored wire for material thicknesses down to

  5mm.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  88%

  Shielding gas:

  M21

  ,

  80% Ar+20% CO2, 22-25 l/min

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 540 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 28%

  Impact energy, CV:

  –20°C

  •

  75 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  ABS

  GL

  DNV

  LR

  RINA

  MRS

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95872112 5 kg D200

  1,2 95871012 15 kg BS300

  1,2 95871112 5 kg BS200

  1,6 95871016 15 kg BS300

• Page 100

  98

  

  Classification:

  AWS A5.20 E71T-1M

  EN ISO 17632-A T 42 2 R M 1 H5

  Description:

  Elgacore DWA 52F is a rutile flux cored wire especially designed for welding standing fillets (2F/PB),

  and produces a mitre bead profile and exceptionally smooth bead surface. This wire operates with a

  soft but deep penetrating arc which produces negligible spatter loss combined with easy slag

  removal.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  90%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min.

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 500 MPa

  Tensile Strength, Rm: 590 MPa

  Elongation, A5 30%

  Impact energy, CV:

  –20°C

  •

  65J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95502012 15 kg D300

  1,4 95502014 15 kg D300

• Page 101

  99

  

  Classification:

  AWS A5.20 E 71T-9MJ

  EN ISO 17632-A T 42 4 P M 1 H5

  Description:

  Elgacore DWA 55E is a rutile flux cored wire for use with an Ar/CO2 gas shield and deposits a 0.4%

  Ni alloyed weld metal designed to meet requirements for very good fracture toughness at

  temperatures down to –40°C. The wire has excellent welding characteristics in all positions and very

  low fume emission. With its good weld metal ductility and hydrogen content of around 5 ml/100 g,

  Elgacore DWA 55E is recommended for high integrity fabrication of medium to heavy sections in

  structural steelwork, shipbuilding and pipeline construction.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 570 MPa

  Tensile Strength, Rm: 630 MPa

  Elongation, A5 27%

  Impact energy, CV:

  –40°C

  •

  80 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  ABS

  LR

  DNV

  DB

  TÜV

  MRS

  BV

  GL

  NAKS

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95641012 15 kg BS300

  1,2 95642112 5 kg D200

  1,6 95641016 15 kg BS300

• Page 102

  100

  

  Classification:

  EN ISO 17632-A T 50 2 Z P C 1 H10

  Description:

  Elgacore DW 588 is a rutile flux cored wire for use with a CO2 gas shield and deposits a 0.5% Ni /

  0.5% Cr / 0.4% Cu weld metal designed for welding weather-resisting steels similar to Cor-Ten. The

  weld metal also resists preferential corrosion in seawater. Elgacore DW 588 is all-positional and runs

  with a very stable, smooth arc. The combination of negligible spatter, easily detached slag and

  smooth bead finish minimises the need for post-weld dressing and contributes to increased

  productivity.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 530 MPa

  Tensile Strength, Rm: 610 MPa

  Elongation, A5 26%

  Impact energy, CV:

  –30°C

  •

  50 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95582012 15 kg D300

• Page 103

  101

  

  Classification:

  AWS A5.20 E 71T-5MJ

  EN ISO 17632-A T 42 2 B M 1 H5

  Description:

  Elgacore DWA 51B is a basic flux cored wire with excellent operating characteristics and is suitable

  for steels with a tensile strength up to 600 N/mm2. It produces weld metal with superior crack

  resistance under difficult conditions of high restraint and exhibits good low temperature fracture

  toughness. Weld deposit hydrogen levels are typically 3 ml/100 g. Elgacore DWA 51B welds with a

  stable arc and gives high deposition rates with low spatter levels in the flat and horizontal-vertical

  positions.

  Applications:

  Recommended for multipass welding of medium and thick section carbon-manganese steels used for

  shipbuilding, bridge construction and heavy machinery and plant.

  Welding positions:

  

  Welding current:

  DC -/+

  Deposition efficiency:

  86%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 490 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 30%

  Impact energy, CV:

  –20°C

  •

  100 J

  –40°C

  •

  65 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  TÜV

  DB

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95572012 15 kg D300

• Page 104

  102

  

  Classification:

  AWS A5.18 E 70C-6M

  EN ISO 17632-A T 42 4 M M 3 H5

  Description:

  Elgacore MXA 100 is a metal cored wire for use with an Ar/CO2 gas shield, designed for high

  productivity welding in the horizontal and horizontal-vertical positions. The wire runs with a stable, low

  spatter and deep penetrating arc. The slag produced is of a very low level, similar to that from a solid

  wire and inter-run deslagging is not necessary. Combined with a highly reliable arc-start, these

  characteristics make Elagacore MXA 100 an ideal choice for robotic or mechanised welding. Elgacore

  MXA 100 produces a very low hydrogen weld metal and good mechanical properties. Suitable for

  general fabrication and structural steels.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  96%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 460 MPa

  Tensile Strength, Rm: 555 MPa

  Elongation, A5 30%

  Impact energy, CV:

  –40°C

  •

  80 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  TÜV

  GL

  ABS

  DB

  LR

  MRS

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95621012 15 kg BS300

  1,2 95622112 5 kg D200

  1,2 95622212 250 kg ProPac

  1,4 95621014 15 kg BS300

  1,4 95622214 250 kg ProPac

• Page 105

  103

  

  Classification:

  AWS A5.18 E 70C-6M/-6C

  EN ISO 17632-A T 42 2 M C/M 1 H5

  Description:

  Elgacore MXX 100 is a fully positional metal cored wire for use with Ar/CO2 or CO2 shielding gas.

  Specially designed for manual or mechanised welding of thinner and medium thick material. Excellent

  welding characteristics with a spatter-free arc, producing little slag and offering good resistance to

  porosity. Elgacore MXX 100 combines ease of use, high productivity and good mechanical properties

  down to -30°C. Superior wire feeding and a weld hydrogen content less than 5 ml/100g. Suitable for

  welding mild and medium strength carbon manganese structural steels.

  Applications:

  Applications include general fabrication, structural steelwork, bridge building and shipbuilding.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  96%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 450 MPa

  Tensile Strength, Rm: 570 MPa

  Elongation, A5 29%

  Impact energy, CV:

  –20°C

  •

  100 J

  –30°C

  •

  75 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  DNV

  GL

  LR

  DB

  TÜV

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95551012 15 kg BS300

  1,2 95552112 5 kg D200

  1,2 95552212 250 kg ProPac

  1,4 95551014 15 kg BS300

  1,4 95552214 250 kg ProPac

• Page 106

  104

  

  

  Classification:

  AWS A5.18 E 70C-6M

  EN ISO 17632-A T 42 2 M M 1 H5

  Description:

  Elgacore MXA 100LF is a fully positional metal cored wire for use with Ar/CO2 shielding gas.

  Specially designed for manual or mechanised welding of thinner and medium thick material. Excellent

  welding characteristics with a spatter-free arc, producing little slag and fume and offering good

  resistance to porosity. Elgacore MXA 100LF combines ease of use, high productivity and good

  mechanical properties down to -20°C. Superior wire feeding and a weld hydrogen content less than 5

  ml/100g. Suitable for welding mild and medium strength carbon manganese structural steels.

  Applications:

  Applications include general fabrication, structural steelwork, bridge building and shipbuilding.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  96%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Mechanical properties

  Typical

  Yield strength, Re: 445 MPa

  Tensile Strength, Rm: 552 MPa

  Elongation, A5 31%

  Impact energy, CV:

  –20°C

  •

  87 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95561012 15 kg BS300

  1,4 95561014 15 kg BS300

  1,2 95562212 250 kg ProPac

  1,4 95562214 250 kg ProPac

• Page 107

  105

  

  

  Classification:

  AWS A5.18 E 70C-6M

  EN ISO 17632-A T 46 4 M M 1 H5

  Description:

  Elgacore MXA 100XP is a highly versatile metal cored wire for use with an Ar/CO2 gas shield,

  designed for high productivity manual or mechanised welding. It is fully positional, including

  exceptionally good vertical down operability using negative polarity. For all other positions, apart from

  vertical down, either DC – or DC + may be employed with equally good stable, low spatter arc

  characteristics. Elgacore MXA 100XP has good fracture toughness down to –40°C and with its

  superior wire feeding and weld hydrogen content less than 5 ml/g is ideal for general fabrication,

  structural steelwork and shipbuilding.

  Welding positions:

  

  Welding current:

  DC- / DC+

  Deposition efficiency:

  96%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 485 MPa

  Tensile Strength, Rm: 580 MPa

  Elongation, A5 27%

  Impact energy, CV:

  –40°C

  •

  110J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  DNV

  LR

  GL

  TÜV

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95671012 15 kg BS300

  1,2 95671112 5 kg BS200

  1,2 95672112 5 kg D200

  1,2 95672212 250 kg ProPac

  1,4 95671014 15 kg BS300

  1,4 95672214 250 kg ProPac

• Page 108

  106

  

  Classification:

  AWS A5.18 E 70C-6M/-6C

  EN ISO 17632-A T 42 2 M C/M 1 H5

  Description:

  Elgacore MX 100T is a metal cored wire for use with a CO2 or Ar/CO2 gas shield, specially designed

  for single-sided welding of thinner section material. The wire is all-positional and runs with a very

  stable, spatter-free arc even under dip transfer conditions at welding currents as low as 50 A. Root

  passes normally made with the TIG or MMA process can be carried out with Elgacore MX 100T to

  give significantly increased productivity, making the wire particularly suitable for pipe welding.

  Elgacore MX 100T has good notch toughness properties down to –30°C and is recommended for

  general fabrication and structural steel work.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  96%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 450 MPa

  Tensile Strength, Rm: 570 MPa

  Elongation, A5 29%

  Impact energy, CV:

  –20°C

  •

  100 J

  –30°C

  •

  75 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  GL

  LR

  MRS

  DNV

  DB

  TÜV

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95651012 15 kg BS300

  1,2 95651112 5 kg BS200

• Page 109

  107107

  Rutile

  Elgacore DWA 55Ni1 ....................................... 108

  Elgacore DWA 55L ..........................................109

  Elgacore DWA 55LSR .....................................110

  Elgacore DWA 65L ..........................................111

  Elgacore DWA 65Ni1Mo ..................................113

  Elgacore R690 .................................................114

  Metal Core

  Elgacore MXA 55T ..........................................112

  Elgacore M690 ................................................ 115

  Cored wires for welding of ferritic

  steels; Low alloyed

• Page 110

  108

  

  

  Classification:

  AWS A5.29 E81T1-Ni1MJ

  EN ISO 17632-A T 46 6 1Ni P M 2 H5

  Description:

  Elgacore DWA 55Ni1 is a rutile flux cored wire producing a nominal 0.9%Ni, micro-alloyed weld

  metal, for use in severely demanding applications such as offshore fabrication.The wire runs with a

  smooth but forceful arc and exhibits exceptional all-positional operability combined with high

  productivity. Elgacore DWA 55Ni1 offers a universal flux cored wire to a broad range of users

  requiring NACE conformity, very good fracture toughness in both the as-welded and stress relieved

  condition, and reliable CTOD values.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 550 MPa

  Tensile Strength, Rm: 610 MPa

  Elongation, A5 28%

  Impact energy, CV:

  –60°C

  •

  75 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  DNV

  LR

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95592012 15 kg D300

  1,2 95592112 5 kg D200

• Page 111

  109

  

  Classification:

  AWS A5.29 E 81T1-K2M

  EN ISO 17632-A T 46 6 1,5 Ni P M 1 H5

  Description:

  Elgacore DWA 55L is a rutile flux cored wire designed to meet extremely high weld integrity demands

  in applications such as offshore fabrication. The micro-alloyed design, in combination with the 1.5%

  Ni alloying level, produces exceptionally good fracture toughness down to –60°C. Impact strength is

  tolerant to a wide range of heat-input and preheat/interpass conditions. The all-positional wire

  operates with a smooth but forceful arc to give very good penetration characteristics when welding

  horizontally, combined with high deposition rates when welding vertically up. Elgacore DWA 55L is

  extensively CTOD tested from –10°C down to –40°C. Results from 50 & 60mm plate thickness show

  CTOD values of 0.40 - 0.80mm at –40°C.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO

  2

  , 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 550 MPa

  Tensile Strength, Rm: 620 MPa

  Elongation, A5 27%

  Impact energy, CV: –60°C • 75 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  LR

  ABS

  GL

  DNV

  MRS

  TUV

  DB

  BV

  NAKS

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,0 95612010 12,5 kg D300

  1,2 95611012 15 kg BS300

  1,2 95612012 15 kg D300

  1,2 95612112 5 kg D200

• Page 112

  110

  

  

  Classification:

  AWS A5.29 E 81 T1-Ni1M

  EN ISO 17632-A T 46 6 Z P M 1 H5

  Description:

  Elgacore DWA 55LSR is a rutile flux cored wire producing a nominal 0.9 % Ni weld metal that

  tolerates PWHT without degradation of mechanical properties. It is designed to give excellent fracture

  toughness at temperatures down to –60°C, both in the as-welded and stress relieved condition. The

  wire offers exceptional all-positional operability combined with high productivity and is especially

  suitable for pipe welding. Elgacore DWA 55LSR fulfils NACE requirements for oil and gas production

  equipment in sour service and also has excellent CTOD values, making it a natural choice for

  offshore applications.

  Welding positions:

  

  Welding current:

  DC+

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 500 MPa

  Tensile Strength, Rm: 570 MPa

  Elongation, A5 30%

  Impact energy, CV:

  –60°C

  •

  80 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  DNV

  ABS

  BV

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95522012 12,5 kg D300

  1,2 95522112 5 kg D200

• Page 113

  111

  

  Classification:

  AWS A5.29 E91T1-K2MJ

  EN ISO 18276-A T 55 4 Z P M 2 H5

  Description:

  Elgacore DWA 65L is a rutile flux cored wire designed to meet extremely high weld integrity demands

  in applications such as offshore fabrication. The micro-alloyed design, in combination with the 1.7%

  Ni, 0,1% Mo alloying level, produces excellent fracture toughness down to –40°C, whilst ensuring a

  good safety margin of yield strength in 500 MPa steel. Impact strength is tolerant to a wide range of

  heat-input and preheat/interpass conditions. The all-positional wire operates with a smooth but

  forceful arc to give very good penetration characteristics when welding horizontally, combined with

  high deposition rates when welding vertically up. Elgacore DWA 65L is CTOD tested.

  Applications:

  500 Mpa base material in Offshore constructions

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 620 MPa

  Tensile Strength, Rm: 690 MPa

  Elongation, A5 25%

  Impact energy, CV:

  –40°C

  •

  80 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95882012 15 kg D300

• Page 114

  112

  

  Classification:

  AWS A5.28 E80C-G

  EN ISO 17632-A T 46 6 1,5Ni M M 1 H5

  Description:

  Elgacore MXA 55T is an all-positional metal cored wire producing a 1.7% Ni alloyed weld metal with

  very good fracture toughness down to –60°C. It is specially designed for single-sided welding, but is

  equally suitable for multi-pass applications in thick plate, utilising its excellent deep penetration

  characteristics in the spray transfer current range. Fillet welds have a mitre profile and root runs

  against ceramic backing leave a smooth bead without risk of slag entrapment. The wire runs with a

  very stable, spatter-free arc, even under dip transfer conditions at welding currents as low as 50 A.

  Elgacore MXA 55T is highly suitable for offshore construction. Elgacore MXA 55T is CTOD tested

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  96%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 500 MPa

  Tensile Strength, Rm: 580 MPa

  Elongation, A5 29%

  Impact energy, CV:

  –60°C

  •

  55 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  DNV

  LR

  ABS

  BV

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95662012 15 kg D300

  1,2 95662112 5 kg D200

• Page 115

  113

  

  

  Classification:

  AWS A5.29 E101T1-GM

  EN ISO 18276-A T 62 5 Mn1NiMo P M 2 H5

  Description:

  Elgacore DWA-65Ni1Mo is a high strength rutile flux cored wire for all position use with an Ar/CO2

  gas shield. It deposits a 0,9%Ni - 0,5%Mo alloyed weld metal that conforms to NACE MR0175 in

  combination with excellent fracture toughness down to -50°C.

  Applications:

  Elgacore DWA-65Ni1Mo is primarily intended for structural-, offshore constructions and

  circumferential pipe welding.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO

  2

  , 22-25 l/min

  Stick-out:

  15-20mm

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 663 MPa

  Tensile Strength, Rm: 739 MPa

  Elongation, A5 21%

  Impact energy, CV:

  –40°C

  •

  87 J

  –50°C

  •

  72 J

  –60°C

  •

  60 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  N/A

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95532012 15 kg D300

• Page 116

  114

  

  Classification:

  AWS A5.29 E111T1-GM-H4

  EN ISO 18276-A T 69 4 Z P M 2 H5

  Description:

  Elgacore R690 is a all-positional rutile flux cored wire suitable for welding high-strength low-alloy

  steels with aminimum yield strength of 700 MPa. The wire operates with a stable arc to produce good

  weld bead apearance, easy slag removal and excellent fracture toughness at temperatures down to

  –40°C.

  Applications:

  Jack-up rigs, truck chassis, cranes, earthmoving machines, extended excavator booms, bridges,

  flood gates and penstocks.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 764

  Tensile Strength, Rm: 813

  Elongation, A5 21

  Impact energy, CV:

  –40°C

  •

  90 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95542012 15 kg BS300

• Page 117

  115

  

  Classification:

  AWS A5.28 E110C-G-H4

  EN ISO 18276 T 69 6 Mn2,5Ni M M 3 H5

  Description:

  Elgacore M690 is a metal cored wire suitable for welding high-strength low-alloy steels with a

  minimum yield strength of 700 MPa. It operates with Ar/CO2 shielding gas, and produces a stable

  arc with the typical deep and wide penetration that is found on metal cored products. The wire is

  CTOD tested.

  Applications:

  Jack-up rigs, truck chassis, cranes, earthmoving machines, extended excavator booms, bridges,

  flood gates and penstocks.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  95%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 720 MPa

  Tensile Strength, Rm: 791 MPa

  Elongation, A5 24%

  Impact energy, CV:

  –60°C

  •

  121 J

  Hydrogen content / 100 g weld metal

  ≤ 5 ml

  Approvals:

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95682012 15 kg BS300

• Page 118

  116

• Page 119

  117117

  Cromacore DW 308L ......................................118

  Cromacore DW 308LP ....................................119

  Cromacore DW 347 ........................................120

  Cromacore DW 316L ......................................121

  Cromacore DW 316LP ....................................122

  Cromacore DW 309L ......................................123

  Cromacore DW 309MoL .................................124

  Cromacore DW 309LP ....................................125

  Cromacore DW 309MoLP ...............................126

  Cromarod DW 309LNb ....................................127

  Cromarod LDX P ............................................. 128

  Cromacore DW 329A Duplex ..........................129

  Cromacore DW 329AP Duplex ........................130

  Cromacore 2507 .............................................131

  Cromarod 625 P ..............................................132

  Cored wires for welding of stainless

  steels

• Page 120

  118

  

  

  Classification:

  AWS A5.22 E 308LT0-4/-1

  EN ISO 17633-A T 19 9 L R M/C 3

  Description:

  Cromacore DW 308L is a rutile flux cored wire designed for welding the 18% Cr / 10% Ni type

  stainless steels. Suitable also for stabilised grades 347 and 321 if service temperature is below

  400°C. The wire operates with a very stable, spatter free arc producing a bright, smooth weld bead

  surface and self-releasing slag. Cromacore DW 308L is used mainly for downhand and

  horizontal-vertical welding and is ideal for standing fillets.

  Welding positions:

  

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 570 MPa

  Elongation, A5 42%

  Impact energy, CV:

  –20°C

  •

  43 J

  Ferrite content:

  FN 6

  Approvals:

  TÜV

  DNV

  GL

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  0,9 95702009 12,5 kg D300

  1,2 95701012 15 kg BS300

  1,2 95701112 5 kg BS200

• Page 121

  119

  

  

  Classification:

  AWS A5.22 E 308LT1-4/-1

  EN ISO 17633-A T 19 9 L P M/C 1

  Description:

  Cromacore DW 308LP is a rutile flux cored wire intended for welding the 18% Cr / 10% Ni type

  stainless steels. The wire has been specially designed for fully positional welding at high welding

  currents. Suitable also for stabilised grades 347 and 321 if service temperature is below 400°C.

  Cromacore DW 308LP operates with a very stable, spatter free arc and produces a bright, smooth

  weld bead surface and self-releasing slag. Ideal for high productivity welding in the vertical position.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 590 MPa

  Elongation, A5 41%

  Impact energy, CV:

  –20°C

  •

  40 J

  Ferrite content:

  FN 9

  Approvals:

  TUV

  GL

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95771012 15 kg BS300

  1,2 95771112 5 kg BS200

• Page 122

  120

  

  Classification:

  AWS A5.22 E347T0-4/-1

  EN ISO 17633-A T 19 9 Nb R M/C 3

  Description:

  Cromacore DW 347 is a rutile flux cored wire for welding the Nb or Ti stabilised stainless steel grades

  347 and 321. It is also suitable for the unstabilised grades 304 and 304L. For welding the controlled

  carbon material grades 321H and 347 H, used for structural applications at temperatures above

  400°C, Cromacore DW 308H is recommended because of its superior creep strength. The wire is

  mainly used for the horizontal and horizontal-vertical positions.

  Cromacore DW 347 is BIsmuth free (<0,002 wt%).

  Welding positions:

  

  Welding current:

  DC +

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO

  2

  , 22-25 l/min.

  100% CO

  2

  , 22-25 l/min.

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 415 MPa

  Tensile Strength, Rm: 590 MPa

  Elongation, A5 43

  Impact energy, CV:

  0 °C

  •

  49 J

  Ferrite content:

  FN 5

  Approvals:

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95791012 15 kg BS300

• Page 123

  121

  

  

  Classification:

  AWS A5.22 E 316LT0-4/-1

  EN ISO 17633-A T 19 12 3 L R M/C 3

  Description:

  Cromacore DW 316L is a rutile flux cored wire designed for welding the 19% Cr / 12% Ni / 3% Mo

  type stainless steels. Suitable also for related stabilised grades if service temperature is below 400°C .

  The wire operates with a very stable, spatter free arc producing a bright, smooth weld bead surface

  and self-releasing slag. Cromacore DW 316L is used mainly for downhand and horizontal-vertical

  welding and is ideal for standing fillets. Cromacore DW 316L, 0.9 mm is intended for use with

  material thicknesses less than 3.0 mm.

  Welding positions:

  

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 410 MPa

  Tensile Strength, Rm: 570 MPa

  Elongation, A5 44%

  Impact energy, CV:

  –20°C

  •

  40 J

  Ferrite content:

  FN 9

  Approvals:

  LR

  DNV

  TÜV

  DB

  GL

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  0,9 95712009 12,5 kg D300

  1,2 95711012 15 kg BS300

  1,2 95711112 5 kg BS200

• Page 124

  122

  

  

  Classification:

  AWS A5.22 E 316LT1-4/-1

  EN ISO 17633-A T 19 12 3 L P M/C 1

  Description:

  Cromacore DW 316LP is a rutile flux cored wire intended for welding the 19% Cr / 12% Ni / 3% Mo

  type stainless steels. The wire has been specially designed for fully positional welding at high welding

  currents. Suitable also for related stabilised grades if service temperature is below 400°C. Cromacore

  DW 316LP operates with a very stable, spatter free arc and produces a bright, smooth weld bead

  surface and self-releasing slag. Ideal for high productivity welding in the vertical position.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 430 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 36%

  Impact energy, CV:

  –20°C

  •

  40 J

  Ferrite content:

  FN 9

  Approvals:

  GL

  LR

  TÜV

  DNV

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95741012 15 kg BS300

  1,2 95741112 5 kg BS200

• Page 125

  123

  

  

  Classification:

  AWS A5.22 E 309LT0-4/-1

  EN ISO 17633-A T 23 12L R M/C 3

  Description:

  Cromacore DW 309L is a rutile flux cored wire which deposits a low carbon 24% Cr / 13% Ni

  stainless steel weld metal with a ferrite content of about FN 14. The wire operates with a very stable,

  spatter free arc producing a bright, smooth weld bead surface and self-releasing slag. Cromacore DW

  309L is used mainly for downhand and horizontal-vertical welding and is ideal for standing fillets.

  Applications:

  Dissimilar joints between stainless and mild or low alloy steels.

  Buffer layers on mild and low alloy steels prior to overlaying with Cromacore DW 308L/LP or DW 347.

  Interface runs on clad steel joints.

  Welding of similar composition, 309 type, stainless steels.

  Joining of ferritic-martensitic stainless steels.

  Welding positions:

  

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 460 MPa

  Tensile Strength, Rm: 590 MPa

  Elongation, A5 36%

  Impact energy, CV:

  –20°C

  •

  38 J

  Ferrite content:

  FN 14

  Approvals:

  GL

  LR

  TÜV

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  0,9 95722009 12,5 kg D300

  1,2 95721012 15 kg BS300

  1,2 95721112 5 kg BS200

• Page 126

  124

  

  

  Classification:

  AWS A5.22 E 309LMoT0-4/-1

  EN ISO 17633-A T 23 12 2 L R M/C 3

  Description:

  Cromacore DW 309MoL is a rutile flux cored wire which deposits a 23% Cr/13% Ni/ 2,5% Mo

  stainless steel weld metal with a ferrite content of approximately FN 22. The high alloy content and

  high ferrite level enable the weld metal to tolerate dilution from dissimilar and difficult-to-weld steels

  without cracking. The wire operates with a very stable, spatter free arc to produce a bright, smooth

  weld bead surface and self-releasing slag. Cromacore DW 309MoL is used mainly for downhand and

  horizontal-vertical welding and is ideal for standing fillets.

  Applications:

  Dissimilar joints between stainless and mild, low alloy or medium carbon steels.

  Buffer layers on mild and low alloy steels prior to overlaying with Cromacore DW 316L/LP.

  Interface runs on 316L clad steels.

  Joining of medium carbon hardenable steels eg. armour plate.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 540 MPa

  Tensile Strength, Rm: 710 MPa

  Elongation, A5 30%

  Impact energy, CV:

  0 °C

  •

  29 J

  Ferrite content:

  FN 22

  Approvals:

  DNV

  GL

  TÜV

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95731012 15 kg BS300

  1,2 95731112 5 kg BS200

• Page 127

  125

  

  

  Classification:

  AWS A5.22 E 309LT1-4/-1

  EN ISO 17633-A T 23 12 L P M/C 1

  Description:

  Cromacore DW 309LP is a fully positional rutile flux cored wire which deposits a low carbon 24% Cr /

  13% Ni stainless steel weld metal with a ferrite content of about FN 14. Cromacore DW 309LP

  operates with a very stable, spatter free arc producing a bright, smooth weld bead surface and

  self-releasing slag. Ideal for high productivity welding in the vertical position.

  Applications:

  Dissimilar joints between stainless and mild or low alloy steels.

  Buffer layers on mild and low alloy steels prior to overlaying with Cromacore 308L/LP or DW 347.

  Interface runs on clad steel joints.

  Welding of similar composition, 309 type, stainless steels.

  Joining of ferritic-martensitic stainless steels.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 460 MPa

  Tensile Strength, Rm: 590 MPa

  Elongation, A5 36%

  Impact energy, CV:

  –20°C

  •

  50 J

  Ferrite content:

  FN 14

  Approvals:

  LR

  DNV

  GL

  TÜV

  RINA

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95751012 15 kg BS300

  1,2 95751112 5 kg BS200

• Page 128

  126

  

  

  Classification:

  AWS A5.22 E 309LMoT1-4/-1

  EN ISO 17633-A T 23 12 2 L P M/C 1

  Description:

  Cromacore DW 309MoLP is a fully positional rutile flux cored wire which deposits a 23% Cr/13%

  Ni/2.5% Mo stainless steel weld metal with a ferrite content of approximately FN 22. The high alloy

  content and high ferrite level enable the weld metal to tolerate dilution from dissimilar and

  difficult-to-weld steels without cracking. The wire operates with a very stable, spatter free arc to

  produce a bright, smooth weld bead surface and self-releasing slag. Ideal for high productivity

  welding in the vertical position.

  Applications:

  Dissimilar joints between stainless and mild, low alloy or medium carbon steels.

  Buffer layers on mild and low alloy steels prior to overlaying with Cromacore DW 316L/LP.

  Interface runs on 316L clad steels.

  Joining of medium carbon hardenable steels eg. armour plate.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 540 MPa

  Tensile Strength, Rm: 710 MPa

  Elongation, A5 30%

  Impact energy, CV:

  -20°C

  •

  48 J

  Ferrite content:

  FN 22

  Approvals:

  DNV

  LR

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95851012 15 kg BS300

  1,2 95851112 5 kg BS200

• Page 129

  127

  

  

  Classification:

  AWS A5.22 E309LCbT1-1/4

  Description:

  Cromacore DW 309LNb is a rutile flux cored wire which deposits a low carbon, Nb-stabilised 24% Cr /

  13% Ni stainless steel weld metal with a ferrite level of FN ~18. The wire operates with a very stable,

  spatter free arc producing a bright, smooth weld bead surface and self-releasing slag. Cromacore DW

  309LNb is used mainly for overlay welding of 2.25Cr-1Mo steels

  Applications:

  Overlay welding of low alloy steels.

  Buffer layer on clad steel joints.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min.

  C1, 100% CO2, 22-25 l/min.

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 427 MPa

  Tensile Strength, Rm: 579 MPa

  Elongation, A5 36%

  Impact energy, CV: 0°C•50 J

  Ferrite content:

  FN ~18

  Approvals:

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95951012 15 kg BS300

• Page 130

  128

  

  Classification:

  AWS A5.22 N/A

  EN ISO 17633-A N/A

  Description:

  Cromacore LDX P is a fully positional flux cored wire which depositis a low carbon 25% Cr / 9% Ni / N

  for welding lean duplex materials. The product ensures a weld metal with a high strength and

  medium corrosion resistance, compatible with the base material. It also provides a smooth bead

  appearance with minimal spatter and a slag easy to remove

  Applications:

  For applications with EN 1.4162 (ASTM S32101) or EN 1.4362 (ASTM S32304) base materials. The

  steels are mainly used in civil engineering, storage tanks, containers etc.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min.

  C1, 100% CO2, 22-25%

  Stick-out:

  20-25 mm

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 571 MPa

  Tensile Strength, Rm: 750 MPa

  Elongation, A5 29%

  Impact energy, CV: 0°C • 58 J

  -40°C • 45 J

  Ferrite content:

  FN 41

  Approvals:

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95961012P 15 kg

  1,2 95962112P 5 kg

• Page 131

  129

  

  

  Classification:

  AWS A5.22 E 2209T0-4/-1

  EN ISO 17633-A T 22 9 3 N L R M/C 3

  Description:

  Cromacore DW 329A Duplex is a rutile flux cored wire which deposits a low carbon 23% Cr / 9% Ni /

  3% Mo / N duplex stainless steel weld metal with a nominal ferrite level of FN 40. The wire is

  designed for welding in the flat and horizontal-vertical positions only and is ideal for standing fillets. It

  is intended for welding similar duplex stainless steels which offer an excellent combination of high

  strength and very good resistance to chloride induced pitting and stress corrosion cracking.

  Cromacore 329A Duplex operates with a very stable, spatter-free arc and produces a bright, smooth

  weld bead surface and self-releasing slag.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 610 MPa

  Tensile Strength, Rm: 800 MPa

  Elongation, A5 32%

  Impact energy, CV:

  –20°C

  •

  40 J

  Ferrite content:

  FN 40

  Approvals:

  DNV

  GL

  LR

  TÜV

  BV

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95761012 15 kg BS300

  1,2 95762112 5 kg D200

• Page 132

  130

  

  

  Classification:

  AWS A5.22 E 2209T1-4/-1

  EN ISO 17633-A T 22 9 3 N L P M/C 1

  Description:

  Cromacore DW 329AP Duplex is a rutile flux cored wire which deposits a low carbon 23% Cr / 9% Ni /

  3% Mo / N duplex stainless steel weld metal with a nominal ferrite level of FN 40. The wire is specially

  designed for positional welding and is not recommended for flat or horizontal-vertical applications. It is

  intended for welding similar duplex stainless steels which offer an excellent combination of high

  strength and very good resistance to chloride induced pitting and stress corrosion cracking. The wire

  operates with a very stable, spatter-free arc and produces a bright, smooth weld bead surface and

  self-releasing slag. Cromacore DW 329AP Duplex is ideal for high productivity welding in the vertical

  position.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min

  C1, 100% CO2, 22-25 l/min

  Stick-out:

  15-25 mm

  Chemical composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 610 MPa

  Tensile Strength, Rm: 800 MPa

  Elongation, A5 32%

  Impact energy, CV:

  –46°C

  •

  42 J

  Ferrite content:

  FN 40

  Approvals:

  GL

  LR

  DNV

  CE

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95781012 15 kg BS300

  1,2 95782112 5 kg D200

• Page 133

  131

  

  Classification:

  AWS A5.22 E2594T1-4/-1

  EN ISO 17633-A N/A

  Description:

  Cromacore 2507 is a rutile flux cored wire which deposits a 25%Cr/10%Ni/4%Mo/0.25%N super

  duplex type weld metal with a ferrite level of approximately FN 50. It is designed for welding similar

  composition steels e.g. SAF 2507, Uranus 52N, Zeron 100, which offer even higher strength and

  corrosion resistance levels than the ordinary duplex grades. Cromacore 2507 may also be used for

  welding standard duplex steels when higher corrosion resistance in the weld metal is required. A heat

  input range of 0.5-2.5 KJ/mm is recommended to maintain a favourable phase balance in the weld

  metal and avoid deleterious precipitation effects in the plate. The weld metal has excellent fracture

  toughness at temperatures down to –40°C.

  Applications:

  Applications include offshore platform pipework for seawater cooling systems and firefighting water,

  as well as pumps, valves and risers.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min.

  C1, 100% CO2, 22-25%

  Stick-out:

  20-25 mm

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 701 MPa

  Tensile Strength, Rm: 906 MPa

  Elongation, A5 27%

  Impact energy, CV: 20°C • 59 J

  –40°C • 39 J

  Ferrite content:

  FN 48

  Approvals:

  Recommended parameter range:

  Product data:

  

   

  1,2 95972012 12,5kg D300

  1,2 95972112 5kg D200

• Page 134

  132

  

  Classification:

  AWS A5.34 ENiCrMo3T1-4

  EN ISO 12153 T Ni 6625 P M 2

  Description:

  Cromacore 625 P is a fully positional rutile flux cored wire primarily intended for welding Inconel 625

  and similar composition nickel base alloys which are used for their excellent corrosion and oxidation

  resistance combined with an exceptionally high resistance to pitting corrosion and chloride induced

  stress corrosion cracking. Very suitable for a wide range of dissimilar joint combinations between

  nickel base alloys, mild and low alloy steels and stainless steels, especially where high temperature

  service conditions prevail.

  Can be used to clad carbon steels with a high strength, highly corrosion resistant surface.

  Suitable for welding 9% nickel steels for cryogenic applications.

  Applications:

  Suitable for welding the nickel base alloys 625 and 825 but also 6 Mo steels (ASTM S31254) and 9%

  Ni steels.

  Overlay welding of carbon or low alloy steels and dissimilar joints.

  Welding positions:

  

  Welding current:

  DC+

  Deposition efficiency:

  87%

  Shielding gas:

  M21, 80% Ar + 20% CO2, 22-25 l/min.

  C1, 100% CO2, 22-25%

  Stick-out:

  20-25 mm

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 479 MPa

  Tensile Strength, Rm: 743 MPa

  Elongation, A5 45%

  Impact energy, CV: 0°C • 84 J

  –100°C • 78 J

  –196°C • 70 J

  Approvals:

  Recommended parameter range:

  Deposition rate per hour:

  Product data:

  

   

  1,2 95991012 15 kg

  1,2 95992112 5 kg

• Page 135

  133133

  Elgamatic 100 .................................................134

  Elgamatic 103 .................................................135

  Elgamatic 135 .................................................136

  Elgamatic 138 .................................................137

  Elgamatic 140 .................................................138

  Elgamatic 147 .................................................139

  Elgamatic 148K ...............................................140

  Elgamatic 162 .................................................141

  Elgamatic 181CR .............................................142

  Elgamatic 183CR .............................................143

  Elgamatic 183B2 .............................................144

  Elgamatic 184CR .............................................145

  Hardsurfacing

  Elgaloy Hard M60 ............................................146

  Solid wires for gas shielded welding of

  ferritic steels

• Page 136

  134

  

  Classification:

  EN ISO 14341-A G 42 2 (C) M G3Si1

  AWS A5.18 ER70S-6

  Description:

  Elgamatic 100 is a copper coated, manganese-silicon double deoxidised mild steel wire for use with a

  CO2 or Ar/CO2 gas shield. The carefully controlled wire metallurgy and surface finish ensure high

  quality welds and reliable wire feed for mechanised welding systems. Elgamatic 100 is suitable for all

  general engineering and structural steels.

  Welding current:

  DC+

  Shielding gas:

  C1, CO2, 7-12 l/min

  M21, 80% Ar + 20% CO2, 7-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  Approvals:

  TÜV

  DB

  MRS

  DNV

  GL

  LR

  CE

  Mechanical properties

  Typical

  Yield strength, Re: 470 MPa

  Tensile Strength, Rm: 550 MPa

  Elongation, A5 26%

  Impact energy, CV:

  –20°C

  •

  85 J

  –29°C

  •

  50 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8

  Contact

  Elga/ITW

  Contact

  Elga/ITW

  50-90

  16-18 120-160 22-26

  1,0

  Contact

  Elga/ITW

  Contact

  Elga/ITW

  80-150

  17-20 180-230 24-30

  1,2

  Contact

  Elga/ITW

  Contact

  Elga/ITW

  110-180

  18-22 240-300 26-33

  1,6

  Contact

  Elga/ITW

  Contact

  Elga/ITW

  110-180

  18-22 240-300 26-33

• Page 137

  135

  

  Classification:

  EN ISO 14341-A G 46 2 (C) M G4Si1

  AWS A5.18 ER70S-6

  Description:

  Rev. 10 still valid.

  Elgamatic 103 is a copper coated, manganese-silicon double deoxidised wire of the SG3 type, for use

  with a CO2 or Ar/CO2 gas shield. The increased Mn content produces a higher weld metal strength

  level and better notch toughness compared to SG2 type wire. Elgamatic 103 is suitable for all general

  engineering and structural steels.

  Welding current:

  DC+

  Shielding gas:

  100% CO2, 7-12 l/min

  80% Ar + 20% CO2, 7-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  TÜV

  CE

  Mechanical properties

  Typical

  Yield strength, Re: 510 MPa

  Tensile Strength, Rm: 610 MPa

  Elongation, A5 24%

  Impact energy, CV:

  –20°C

  •

  90 J

  –40°C

  •

  60 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8

  Contact

  Elga/ITW

  Contact

  Elga/ITW

  50-90

  16-18 120-160 22-26

  1,0

  Contact

  Elga/ITW

  Contact

  Elga/ITW

  80-150

  17-20 180-230 24-30

  1,2

  Contact

  Elga/ITW

  Contact

  Elga/ITW

  110-180

  18-22 240-300 26-33

  1,6

  Contact

  Elga/ITW

  Contact

  Elga/ITW

  110-180

  18-22 240-300 26-33

• Page 138

  136

  

  Classification:

  EN ISO 16834 G 69 4 Mn3Ni1CrMo

  AWS A5.28 ER100S-G

  Description:

  Elgamatic 135 is a copper coated wire for use with the MIG/MAG process, which deposits a 1.5% Ni /

  0.3% Mo / 0.2% Cr weld metal. It is intended for welding the high tensile quenched and tempered

  steels such as Weldox 700, BSC RQT 701, N-A-XTRA 70 and USS T1. Elgamatic 135 can be welded

  with either an Ar/20% CO2 or CO2 gas shield, but the Ar mixture gives better fracture toughness at

  low temperature and higher strength levels.

  Welding current:

  DC+

  Shielding gas:

  C1, CO2, 7-12 l/min

  M21, 80% Ar + 20% CO2, 7-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Approvals:

  DB

  TÜV

  CE

  Mechanical properties

  Typical

  Yield strength, Re: 725 MPa

  Tensile Strength, Rm: 810 MPa

  Elongation, A5 20%

  Impact energy, CV:

  –40°C

  •

  55 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 95372008

  15 kg K300

  50-90

  16-18 120-160 22-26

  1,0 95372010

  15 kg K300

  80-150

  17-20 180-230 24-30

  1,2 95372012

  15 kg K300

  110-180

  18-22 240-300 26-33

• Page 139

  137

  

  Classification:

  EN ISO 16834 G Mn4Ni2CrMo

  AWS A5.28 ER120S-G

  Description:

  Elgamatic 138 is a copper coated wire for use with the MIG/MAG process, which deposits a 2% Ni /

  0.6% Mo / 0.3% Cr weld metal. It is intended for welding the very high tensile quenched and

  tempered steels with a minimum yield strength of 900 MPa, such as Weldox 900, but is also suitable

  for Weldox 960 when 5-10% undermatching is specified. Elgamatic 138 can be welded with either an

  Ar/20% CO2 or CO2 gas shield, but the Ar mixture gives better fracture toughness at low temperature

  and higher strength levels.

  Welding current:

  DC+

  Shielding gas:

  C1, 100% CO2, 7-10 l/min

  M21, 80% Ar+20% CO2, 7-10 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 910 MPa

  Tensile Strength, Rm: 960 MPa

  Elongation, A5 17%

  Impact energy, CV:

  –20°C

  •

  80 J

  –40°C

  •

  60 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,2 95382012

  15 kg K300

  110-180

  18-22 240-300 26-33

• Page 140

  138

  

  Classification:

  AWS A5.28 ER80S-G

  Description:

  Elgamatic 140 is a copper coated wire for use with the MIG/MAG process, which deposits a 0.8% Ni /

  0.4% Cu weld metal having improved corrosion resistance to that of mild steel when exposed to

  environments containing salt and sulphurous gases. It is primarily intended for welding weather

  resisting steels such as Cor-Ten, but is also suitable for higher tensile, low temperature use steels.

  Welding current:

  DC+

  Shielding gas:

  C1, 100% CO2, 7-12 l/min

  M21, 80% Ar + 20% CO2, 7-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Approvals:

  CE

  Mechanical properties

  Typical

  Yield strength, Re: 560 MPa

  Tensile Strength, Rm: 620 MPa

  Elongation, A5 25%

  Impact energy, CV:

  –20°C

  •

  60 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 95282008

  15 kg K300

  50-90

  16-18 120-160 22-26

  1,0 95282010

  15 kg K300

  80-150

  17-20 180-230 24-30

  1,2 95282012

  15 kg K300

  110-180

  18-22 240-300 26-33

• Page 141

  139

  

  Classification:

  EN ISO 16834 G Mn3NiCrMo

  AWS A5.28 ER100S-G

  Description:

  Elgamatic 147 is a copper coated, low alloyed wire for use with the MIG process and deposits a 0.5%

  Ni, 0.5% Cr, 0.25% Mo weld metal. It is intended for welding high strength steels and provides an

  excellent combination of high strength and good fracture toughness at low temperatures. The wire is

  suitable for steel types N-A-XTRA, RQT, USS T1, BS.4360 Grade 55C etc. Typical applications are

  the fabrication of heavy machinery and plant for cranes, earth moving and mining equipment.

  Welding current:

  DC+

  Shielding gas:

  C1, CO2, 7-12 l/min

  M21, 80% Ar+20% CO2, 7-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 690 MPa

  Tensile Strength, Rm: 750 MPa

  Elongation, A5 20%

  Impact energy, CV:

  –20°C

  •

  70 J

  –40°C

  •

  60 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,0 95312010

  15 kg K300

  80-150

  17-20 180-230 24-30

  1,2 95312012

  15 kg K300

  110-180

  18-22 240-300 26-33

• Page 142

  140

  

  Classification:

  EN ISO 14341-A G 46 6 M G2Ni2

  AWS A5.28 ER80S-Ni2

  Description:

  Elgamatic 148K is a low-alloyed wire, which deposits a 2,4% Ni weld metal with good tensile strength

  and impact energy down to –60°C. It is intended for pipe welding of low alloyed steels in the offshore

  and shipbuilding industies. Can also be used down to –80°C if the appropriate shielding gas is used.

  Welding current:

  DC+

  Shielding gas:

  C1, 100% CO2, 7-10 l/min

  M21, 80% Ar+20% CO2, 7-10 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 520 MPa

  Tensile Strength, Rm: 610 MPa

  Elongation, A5 28%

  Impact energy, CV:

  –60°C

  •

  90 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 97402008

  15 kg K300

  50-90

  16-18 120-160 22-26

  1,0 97402010

  15 kg K300

  80-150

  17-20 180-230 24-30

  1,2 97402012

  15 kg K300

  110-180

  18-22 240-300 26-33

• Page 143

  141

  

  Classification:

  EN ISO 14341-A G 46 6 M G3Ni1

  AWS A5.28 ER80S-Ni1

  Description:

  Elgamatic 162 is a copper coated wire depositing a nominal 0.9% Ni weld metal. It has a guaranteed

  Ni content of 1% maximum, ensuring conformance to NACE requirements for oil and gas production

  equipment in sour service. The wire is primarily intended for GMAW but is equally suitable for use in

  mechanised GTAW eg. orbital TIG process (see Elgatig 162 for mechanical properties). Elgamatic

  162 gives very good fracture toughness at temperatures down to –60°C and is intended for offshore

  pipework and similar high integrity applications.

  Welding current:

  DC+

  Shielding gas:

  C1, 100% CO2, 7-10 l/min

  M21, 80% Ar+20% CO2, 7-10 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 490 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 26%

  Impact energy, CV:

  –60°C

  •

  60 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,0 97352010

  15 kg K300

  80-150

  17-20 180-230 24-30

• Page 144

  142

  

  Classification:

  EN ISO 21952-A G MoSi

  AWS A5.28 ER70S-A1

  Description:

  Elgamatic 181CR is a copper coated wire for use with the MIG/MAG process, which deposits a 0.5%

  Mo type weld metal. It is primarily intended for welding similar composition steels, used where creep

  rupture strength and ductility at service temperatures up to 550°C are required, e.g. DIN 15 Mo3, BS

  3059 Grade 243 and ASTM A335 Grade P1. The Mo content confers some resistance to hydrogen

  attack in chemical process plant applications. Elgamatic 181CR is also suitable for ordinary C-Mn

  steels when higher tensile strength weld metal is required. Preheat and interpass temperature of

  100-150°C is recommended. Stress relieve at 620°C.

  Welding current:

  DC+

  Shielding gas:

  C1, 100% CO2, 7-12 l/min

  M21, 80% Ar + 20% CO2, 7-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Approvals:

  DB

  TÜV

  CE

  Mechanical properties

  Typical

  Yield strength, Re: 510 MPa

  Tensile Strength, Rm: 620 MPa

  Elongation, A5 25%

  Impact energy, CV:

  –20°C

  •

  65 J

  20°C

  •

  100 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 97102008

  15 kg K300

  50-90

  16-18 120-160 22-26

  1,0 97102010

  15 kg K300

  80-150

  18-22 180-230 24-30

  1,2 97102012

  15 kg K300

  110-180

  18-22 240-300 26-33

• Page 145

  143

  

  Classification:

  EN ISO 21952-A G CrMo1Si

  Description:

  Elgamatic 183CR is a 1.25% Cr/0,5% Mo alloyed wire intended for welding creep resisting steels of

  similar composition, used in power generation plant operating at temperatures up to 570°C, e.g DIN

  13 CrMo 44, GS-17 CrMo 55, BS 3604 Grades 620 and 621 etc. Also suitable for use in the chemical

  and petrochemical industries where resistance to hydrogen attack, corrosion from sulphur bearing

  crude oil and stress corrosion cracking in sour environments is required. Preheat and interpass

  temperature of 150-200°C is recommended. Post-weld heat treat at 690°C.

  Welding current:

  DC+

  Shielding gas:

  C1, 100% CO2, 7-12 l/min

  M21, 80% Ar + 20% CO2, 7-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Approvals:

  TÜV

  CE

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 97152008

  15 kg K300

  50-90

  16-18 120-160 22-26

  1,0 97152010

  15 kg K300

  80-150

  17-20 180-230 24-30

  1,2 97152012

  15 kg K300

  110-180

  18-22 240-300 26-33

• Page 146

  144

  

  Classification:

  AWS A5.28 ER80S-B2

  Description:

  Elgamatic 183B2 is a 1.25% Cr/0.5% Mo alloyed wire intended for MIG/MAG welding creep resisting

  steels of similar composition, used in power generation plant operating at temperatures up to 570°C,

  e.g. DIN 13 CrMo 44, GS-17 CrMo 55, BS 3604 Grades 620 and 621 etc. Also suitable for use in the

  chemical and petrochemical industries where resistance to hydrogen attack, corrosion from sulphur

  bearing crude oil and stress corrosion cracking in sour environments is required. Preheat and

  interpass temperature of 150-200°C is recommended. Post-weld heat treat at 690°C. The wire

  analysis conforms to the AWS 80S-B2 classification.

  Welding current:

  DC+

  Shielding gas:

  C1, 100% CO2, 7-10 l/min

  M21, 80% Ar + 20% CO2, 7-10 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 500 MPa

  Tensile Strength, Rm: 610 MPa

  Elongation, A5 20%

  Impact energy, CV:

  20°C

  •

  80 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 97162008

  15 kg K300

  50-90

  16-18 120-160 22-26

  0,9 97162009

  15 kg K300

  60-100

  17-19 130-170 23-27

  1,0 97162010

  15 kg K300

  80-150

  18-22 180-230 24-30

  1,2 97162012

  15 kg K300

  110-180

  18-22 240-300 26-33

• Page 147

  145

  

  Classification:

  AWS A5.28 ER90S-B3

  Description:

  Elgamatic 184CR is a copper coated wire for use with the MIG/MAG process, which deposits a 2.4%

  Cr/1.0% Mo weld metal. It is intended for welding creep resisting steels of similar composition, used

  in steam generation plant operating at temperatures up to 600°C, e.g. DIN 10 CrMo 9 10, GS-18

  CrMo 9 10, GS-17 CrMo V 5 11, BS 3604 Grades 622 etc. Also suitable for use in the chemical and

  petrochemical industries where resistance to hydrogen attack, corrosion from sulphur bearing crude

  oil, and stress corrosion cracking in sour environments is required. Preheat and interpass

  temperature of 200-250°C is recommended. Post-weld heat treat at 700°C.

  Welding current:

  DC+

  Shielding gas:

  C1, 100% CO2, 7-12 l/min

  M21, 80% Ar + 20% CO2, 7-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,0 97202010

  15 kg K300

  80-150

  17-20 180-230 24-30

  1,2 97202012

  15 kg K300

  110-180

  18-22 240-300 26-33

• Page 148

  146

  

  Classification:

  EN 14700 S Fe8

  Description:

  Elgaloy Hard M60 is a solid wire producing a martensitic weld metal with a hardness of 55-60 HRC.

  The deposit exhibits a good wear resistance under conditions of abrasion and friction coupled with

  moderate impact and can be shaped by grinding.

  Applications:

  Excavator teeth, bulldozer blades, swing hammers, crusher jaws, scrapers etc.

  '

  Welding current:

  DC+

  Shielding gas:

  M21, Ar + 15-25% CO2, 7-12 l/min

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,00 7031-1040

  1,20 7031-1240

  1,60 7031-1640

• Page 149

  147147

  Cromamig 308LSi ...........................................148

  Cromamig 308H ..............................................149

  Cromamig 347Si .............................................150

  Cromamig 316L ..............................................151

  Cromamig 316LSi ...........................................152

  Cromamig 317L ..............................................153

  Cromamig 318Si .............................................154

  Cromamig 309LSi ...........................................155

  Cromamig 309MoL .........................................156

  Cromamig 310 ................................................157

  Cromamig 312 ................................................158

  Cromamig 307Si .............................................159

  Cromamig LDX ...............................................160

  Cromamig Duplex ...........................................161

  Cromamig 2507 ..............................................162

  Cromamig 385 ................................................163

  Cromamig 82 ..................................................164

  Cromamig 625 ................................................165

  Solid wires for gas shielded welding of

  stainless steels and Ni-base alloys

• Page 150

  148

  

  Classification:

  EN ISO 14343 G 19 9 LSi

  AWS A5.9 ER308LSi

  Description:

  Cromamig 308LSi is primarily intended for welding the low carbon 18% Cr / 10% Ni type 304 L

  austenitic stainless steels. Suitable also for welding normal carbon grade 304 and Nb or Ti stabilised

  steels (347, 321) provided service temperatures are below 400°C. The higher silicon content gives

  better arc stability and weld metal flow which improves bead appearance, particularly when dip

  transfer welding.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 2% CO2, 16-21 l/min

  M13, Ar + 1-3% O2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Approvals:

  DB

  TÜV

  CE

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 590 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  120 J

  -196°C

  •

  50 J

  Ferrite content:

  FN 9

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion. Also good resistance to oxidising acids

  and cold reducing acids.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 98022008

  15 kg S300

  60-100

  18-21 150-170 24-26

  1,0 98022010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98022012

  15 kg S300

  130-160

  18-21 175-250 26-28

  1,0 98024010

  220 kg

  AUTOPAC

  75-140

  18-21 170-200 26-28

  1,2 98024012

  220 kg

  AUTOPAC

  130-160

  18-21 175-250 26-28

• Page 151

  149

  

  Classification:

  EN ISO 14343 G 19 9 H

  AWS A5.9 ER308H

  Description:

  Cromamig 308H deposits a 20%Cr-10%Ni austenitic stainless steel weld metal with controlled carbon

  content (0.04%-0.08%). It is designed to weld similar composition steels, used for their creep strength

  and oxidation resistance at temperatures up to 800°C. Cromamig 308H is also recommended for

  welding the controlled carbon stabilised grades 321H and 347H, used for structural applications at

  temperatures above 400°C.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 2% CO2, 16-21 l/min

  M13, Ar + 1-3% O2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 380 MPa

  Tensile Strength, Rm: 580 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20°C

  •

  75 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,0 98012010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98012012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 152

  150

  

  Classification:

  EN ISO 14343 G 19 9 Nb Si

  AWS A5.9 ER347Si

  Description:

  Cromamig 347Si is primarily intended for welding the Nb or Ti stabilised 18% Cr/ 10% Ni austenitic

  stainless steel grades 347 and 321. It is also suitable for the unstabilised grades 304 and 304L. For

  structural applications at temperatures above 400°C, Cromamig 308H is recommended because of

  its superior strength at elevated temperatures. The higher silicon content gives better arc stability and

  weld metal flow which improves bead appearance, particularly when dip transfer welding.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 2% CO2, 16-21 l/min

  M13, Ar + 1.3% O2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 620 MPa

  Elongation, A5 30%

  Impact energy, CV:

  20°C

  •

  110 J

  -196°C

  •

  30 J

  Ferrite content:

  FN 8

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion particularly at elevated temperatures.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 98222008

  15 kg S300

  60-100

  18-21 150-170 24-26

  1,0 98222010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98222012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 153

  151

  

  Classification:

  EN ISO 14343 G 19 12 3 L

  AWS A5.9 ER316 L

  Description:

  Cromamig 316L is primarily intended for welding the low carbon, molybdenum alloyed, acid resisting

  316L austenitic stainless steels of similar composition. Suitable also for welding normal carbon 316

  grades and Nb or Ti stabilised steels provided service temperatures are below 400°C.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 2% CO2, 16-21 l/min

  M13, Ar + 1-3% O2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Approvals:

  CE

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 420 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20°C

  •

  100 J

  –196°C

  •

  50 J

  Ferrite content:

  FN 5

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in the more severe environments e.g.

  hot dilute acids. Good resistance to chloride

  pitting corrosion.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 98112008

  15 kg S300

  60-100

  18-21 150-170 24-26

  1,0 98112010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98112012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 154

  152

  

  Classification:

  EN ISO 14343 G 19 12 3 LSi

  AWS A5.9 ER316LSi

  Description:

  Cromamig 316LSi is primarily intended for welding the low carbon, molybdenum alloyed, acid

  resisting 316L austenitic stainless steels of similar composition. Suitable also for welding 304L type

  steels as well as normal carbon 316 grades and Nb or Ti stabilised steels provided service

  temperatures are below 400°C. The higher silicon content gives better arc stability and weld metal

  flow which improves bead appearance, particularly when dip transfer welding.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 2% CO2, 16-21 l/min

  M13, Ar + 1-3% O2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Approvals:

  DB

  TÜV

  CE

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  120 J

  –196°C

  •

  50 J

  Ferrite content:

  FN 8

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in the more severe environments e.g.

  hot dilute acids. Good resistance to chloride

  pitting corrosion.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 98102008

  15 kg S300

  60-100

  18-21 150-170 24-26

  1,0 98102010

  15 kg S300

  75-140

  18-21 150-170 26-28

  1,2 98102012

  15 kg S300

  130-160

  18-21 175-250 26-28

  0,6 98103006

  5 kg D200

  50-80

  18-21 140-170 24-26

  0,8 98103008

  5 kg D200

  60-100

  18-21 150-170 24-26

  1,0 98103010

  5 kg D200

  75-140

  18-21 150-170 26-28

  1,0 98104010

  220 kg

  AUTOPAC

  75-140

  18-21 150-170 26-28

  1,2 98104012

  220 kg

  AUTOPAC

  130-160

  18-21 175-250 26-28

• Page 155

  153

  

  Classification:

  EN ISO 14343 G 19 13 4 L

  AWS A5.9 ER317L

  Description:

  Cromamig 317L is intended for welding the 19% Cr / 13% Ni / 3.5% Mo, type 317L, austenitic

  stainless steels. The higher Mo content provides better resistance to both acid and pitting corrosion,

  compared to grade 316L material. The wire is also recommended for welding 316L and 316LN grades

  when it is necessary to ensure enhanced Mo level in the weld metal.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 2% CO2, 16-21 l/min

  M13, Ar + 1-3% O2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 390 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  100 J

  –105°C

  •

  45 J

  Ferrite content:

  FN 6

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in most inorganic and organic acids e.g.

  sulphuric and sulphurous acids. Very good

  resistance to crevice and pitting corrosion in

  chloride containing solutions.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,0 98122010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98122012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 156

  154

  

  Classification:

  EN ISO 14343 G 19 12 3 Nb Si

  AWS A5.9 ~ER318

  Description:

  Cromamig 318Si is designed for welding the Nb or Ti stabilised 18% Cr/12% Ni/3% Mo austenitic

  stainless steel grades 316 Cb and 316Ti. It is primarily intended for use at service temperatures

  above 400°C, but for structural applications at elevated temperatures the creep strength of the weld

  metal should always be considered.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 2% CO2, 16-21 l/min

  M13, Ar + 1-3% O2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Approvals:

  TÜV

  DB

  CE

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 610 MPa

  Elongation, A5 34%

  Impact energy, CV:

  20°C

  •

  90 J

  -

  120°C • 40 J

  Ferrite content:

  FN 9

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in dilute hot acids. Good resistance to

  chloride pitting corrosion as well as

  oxidation and corrosion at elevated temperatures.

  Scaling temperature:

  Approx. 850°C in air.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 98132008

  15 kg S300

  60-100

  18-21 150-170 24-26

  1,0 98132010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98132012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 157

  155

  

  Classification:

  EN ISO 14343 G 23 12 LSi

  AWS A5.9 ER309LSi

  Description:

  Cromamig 309LSi deposits a 23% Cr / 13% Ni austenitic stainless steel weld metal with a ferrite

  content of about FN 11. The high alloy level and high ferrite content enables the weld metal to tolerate

  dilution from carbon and low alloy steels without hot cracking. The higher silicon content gives

  better arc stability and weld metal flow which improves bead appearance, particularly when dip

  transfer welding.

  APPLICATIONS:

  – Buffer layers on mild and low alloy steels prior to overlaying with MIG/TIG 308L.

  – Joining of clad steels and dissimilar joints between stainless and mild or low alloy steels.

  – Welding of similar composition, 309L type, stainless steels.

  – Joining of ferritic-martensitic stainless steels.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 2% CO2, 16-21 l/min

  M13, Ar + 1-3% O2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Approvals:

  TüV

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 450 MPa

  Tensile Strength, Rm: 650 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20°C

  •

  130 J

  –120°C

  •

  60 J

  Ferrite content:

  FN 11

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 98052008

  15 kg S300

  60-100

  18-21 150-170 24-26

  1,0 98052010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98052012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 158

  156

  

  Classification:

  EN ISO 14343 G 23 12 2

  AWS A5.9 ~ER309MoL

  Description:

  Cromamig 309MoL deposits a 23% Cr / 12% Ni / 2.5% Mo austenitic stainless steel weld metal. The

  high alloy content and ferrite level enable the weld metal to tolerate dilution from dissimilar and

  difficult-to-weld materials without hot cracking.

  APPLICATIONS:

  – Buffer layers on mild and low alloy steels prior to overlaying with Cromarod 316L.

  – Joining of 316L clad steels and dissimilar joints between stainless and mild or medium carbon

  steels.

  – Joining of medium carbon hardenable steels.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar+2% CO2

  M13, Ar+1-3% O2

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 470 MPa

  Tensile Strength, Rm: 680 MPa

  Elongation, A5 30%

  Impact energy, CV:

  20°C

  •

  80 J

  Ferrite content:

  FN 12

  Corrosion resistance

  The corrosion resistance after surfacing carbon

  steels with two layers of Cromamig 309 MoL is

  about the same as for 316L material.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 98262008

  15 kg S300

  60-100

  18-21 150-170 24-26

  1,0 98262010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98262012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 159

  157

  

  Classification:

  EN ISO 14343 G 25 20

  AWS A5.9 ER310

  Description:

  Cromamig 310 is primarily intended for welding the 25% Cr / 20% Ni, type 310, fully austenitic

  stainless steels, used for corrosion and oxidation resistance at elevated temperatures. Suitable also

  for joining difficult-to-weld steels such as armour plate and ferritic stainless steels as well as dissimilar

  steels.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 2% CO2, 16-21 l/min

  M13, Ar + 1-3% O2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 390 MPa

  Tensile Strength, Rm: 590 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  170 J

  -196°C

  •

  60 J

  Corrosion resistance

  Designed for high temperature oxidation

  applications and its resistance to wet corrosion is

  limited.

  Scaling temperature:

  1150°C in air. Reducing combustion gas, free of

  sulphur 1080°C, maximum 2g S/m3 1040°C.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,0 98062010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98062012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 160

  158

  

  Classification:

  EN ISO 14343 G 29 9

  AWS A5.9 ER312

  Description:

  Cromamig 312 deposits a 29% Cr / 9% Ni austenitic/ferritic stainless steel weld metal with a ferrite

  content of about FN 40. The weld metal exhibits excellent tolerance to dilution from dissimilar and

  difficult-to-weld base materials without hot cracking, together with high strength and very good heat

  and oxidation resistance.

  APPLICATIONS:

  – Difficult-to-weld steels e.g. high carbon hardenable tool, die and spring steels, 13% Mn steels,

  free-cutting steels, high temperature steels.

  – Dissimilar joints between stainless and high carbon steels.

  – Surfacing of metal-to-metal wear areas, hot working tools, furnace components.

  – Buffer layers prior to hard facing with high chromium carbide deposits.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar, 2% CO2,16-21 l/min

  M13, Ar + 1-3% O2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 600 MPa

  Tensile Strength, Rm: 750 MPa

  Elongation, A5 25%

  Impact energy, CV:

  20°C

  •

  50 J

  Ferrite content:

  FN 40

  Corrosion resistance

  Good resistance to sulphurous gases at high

  temperature. Good resistance to wet corrosion up

  to approximately 300°C.

  Scaling temperature:

  Approx. 1100°C in air.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,0 98082010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98082012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 161

  159

  

  Classification:

  EN ISO 14343 G 18 8 Mn

  AWS A5.9 ~ER307

  Description:

  Cromamig 307Si produces a tough, ductile, 19% Cr / 9% Ni / 7% Mn austenitic stainless weld metal

  which is highly crack resistant. It is intended for joining hardenable steels, armour plate, 13% Mn

  steels and difficult-to-weld steels, without the need for preheat. It is also recommended for dissimilar

  joints between stainless and mild or medium carbon steels. Welds produced with Cromamig 307Si

  can be PWHT without risk of sigma-phase formation and consequent loss of ductility. The deposit

  work hardens from 200 HV to 450 HV.

  APPLICATIONS: Buffer layers on 13% Mn steels used in rock crushing and earth moving equipment,

  prior to hardfacing. Reclaiming 13% Mn steels. Surfacing of rails, rail crossings, frogs etc. Buffer

  layers in highly restrained repair work.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 1-3% O2, 16-21 l/min

  M13, Ar + 2% CO2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Approvals:

  DB

  TÜV

  CE

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 380 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  100 J

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 98242008

  15 kg S300

  60-100

  18-21 150-170 24-26

  1,0 98242010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98242012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 162

  160

  

  Classification:

  EN ISO 14343-A 23 7 N L

  Description:

  Cromamig LDX is designated for MIG welding of all lean duplex materials, i.e. molybdenum free

  duplex grades such as 4062, 4162 and 4362.

  The product ensures a weld metal with a high strength and medium corrosion resistance, compatible

  with the base material. It also provides a smooth bead appearance with minimal spatter and a slag

  easy to remove.

  Applications:

  For applications with EN 1.4062, EN 1.4162 (ASTM S32101) or EN 1.4362 (ASTM S32304) base

  materials. The steels are mainly used in civil engineering, storage tanks, containers etc.

  '

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 2% CO2, 16-21 l/min

  I3, Ar + <30% He, 20-25 l/min

  Approvals:

  N/A

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 570 MPa

  Tensile Strength, Rm: 770 MPa

  Elongation, A5 25 %

  Impact energy, CV: 20°C • 170 J

  -46°C • 110 J

  Ferrite content:

  35-70%

  Corrosion resistance

  General corrosion

  Thanks to its high Cr content (> 23%) the

  Cromamig LDX allows welds with a general

  corrosion resistance at least equal to the one of

  the plates on which it is used for welding, in

  particular the 4062 grade with 22% Cr and the

  4162 grade with 21% Cr.

  Pitting corrosion

  For the 6%FeCl3 medium (ASTM G48A

  standardised test), the critical pitting temperature

  of the above-described welded joint is determined,

  by calculation, to 16°C, i.e. 10°C above the level

  measured for a base metal of the 304L/1.4307

  type and at the same level as that of a base metal

  of the 1.4362 type.

  Intergranular corrosion

  As all the low C Duplex grades, in the as-solidified

  condition, the

  Cromamig LDX does not exhibit, on duplex welded

  joint, any intergranular precipitation likely to cause

  intergranular corrosion phenomena.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,2 98152012

  15

• Page 163

  161

  

  Classification:

  EN ISO 14343 G 22 9 3 N L

  AWS A5.9 ER2209

  Description:

  Cromamig Duplex deposits a 23% Cr / 9% Ni / 3% Mo / N austenitic/ferritic duplex stainless steel

  weld metal with a ferrite content of about FN 35.

  It is intended for welding similar composition duplex stainless steels which offer an excellent

  combination of much higher strength and very good resistance to pitting and stress corrosion

  cracking, compared to standard austenitic stainless steels.

  Welding current:

  DC+

  Shielding gas:

  M12, Ar + 2% CO2, 16-21 l/min

  I3, Ar + <30% He, 20-25 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Approvals:

  TÜV

  DNV

  DB

  CE

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 620 MPa

  Tensile Strength, Rm: 800 MPa

  Elongation, A5 30%

  Impact energy, CV:

  20°C

  •

  120 J

  -60°

  •

  65 J

  Ferrite content:

  FN 35

  Corrosion resistance

  Very good resistance to pitting corrosion and

  stress corrosion cracking in chloride and H2S

  environments. Good resistance to intergranular

  corrosion. Pitting resistance equivalent, PRE = 35.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 98162008

  15 kg S300

  60-100

  18-21 150-170 24-26

  1,0 98162010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98162012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 164

  162

  

  Classification:

  EN ISO 14343 G 25 9 4 N L

  AWS A5.9 ER2594

  Description:

  Cromamig 2507 deposits a 25%Cr/10%Ni/4%Mo/0.25% N super duplex type weld metal with a ferrite

  level of approximately FN 55. It is designed for welding similar composition steels e.g. SAF 2507,

  Uranus 52N, Zeron 100, which offer even higher strength and corrosion resistance levels than the

  ordinary duplex grades. Cromamig 2507 may also be used for welding standard duplex steels when

  higher corrosion resistance in the weld metal is required. A heat input range of 0.4-1.5 KJ/mm is

  recommended to maintain a favourable phase balance in the weld metal and avoid deleterious

  precipitation effects in the plate. Applications include offshore platform pipework for seawater cooling

  systems and firefighting water, as well as pumps, valves and risers. The weld metal has excellent

  fracture toughness at temperatures down to –40°C.

  Welding current:

  DC+

  Shielding gas:

  M11, Ar + 1-3% O2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 640 MPa

  Tensile Strength, Rm: 850 MPa

  Elongation, A5 25%

  Impact energy, CV:

  20°C

  •

  135 J

  –40°C

  •

  60 J

  Ferrite content:

  FN 55

  Corrosion resistance

  Very good resistance to pitting corrosion and

  stress corrosion cracking in chloride and H2S

  environments. Good resistance to intergranular

  corrosion. Pitting resistance equivalent, PRE = 42.

  Critical pitting temperature CPT = 40°C (ASTM

  G48).

  Scaling temperature:

  Approx. 850°C in air.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 98172008

  15 kg S300

  60-100

  18-21 150-170 24-26

  1,0 98172010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98172012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 165

  163

  

  Classification:

  EN ISO 14343 G 20 25 5 Cu LN

  AWS A5.9 ER385

  Description:

  Cromamig 385 is intended for welding the 20% Cr / 25% Ni / 4.5% Mo / Cu fully austenitic stainless

  steels, used for their very high resistance to corrosion in severe, non-oxidising environments e.g.

  sulphuric acid. The low carbon, high alloy content of the weld metal gives excellent resistance to

  intergranular corrosion and stress corrosion cracking, combined with superior resistance to crevice

  and pitting corrosion compared to standard 304L and 316L materials.

  Welding current:

  DC+

  Shielding gas:

  M11, Ar + 1-3% O2, 16-21 l/min

  M12, Ar + 2% CO2, 16-21 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 580 MPa

  Elongation, A5 33%

  Impact energy, CV:

  20°C

  •

  120 J

  –196°C

  •

  50 J

  Corrosion resistance

  Very good resistance to general and intergranular

  corrosion in non-oxidising acid environments e.g.

  sulphuric (up to 90%), phosphoric and organic

  acids. Good resistance to stress corrosion

  cracking and crevice and pitting corrosion in

  chloride bearing environments.

  Scaling temperature:

  Approx. 1000°C in air.

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,0 98142010

  15 kg S300

  80-120

  15-17 180-250 26-29

  1,2 98142012

  15 kg S300

  100-150

  17-19 200-290 26-29

• Page 166

  164

  

  Classification:

  EN ISO 18274 S Ni 6082 (NiCr20Mn3Nb)

  AWS A5.14 ERNiCr-3

  Description:

  Cromamig 82 is intended for welding Inconel 600, Incoloy 800 and similar composition nickel base

  alloys particularly where these are used for high temperature service. Highly suitable for a wide range

  of dissimilar joint combinations between nickel base alloys, Monels, mild and low alloy steels and

  austenitic stainless steels. Can be used to clad carbon steels with an Inconel type surface. Suitable

  for welding 5% and 9% nickel steels for cryogenic applications.

  Welding current:

  DC+

  Shielding gas:

  I1, Ar 99.99%, 16-21 l/min

  I3, Ar + 30% He, 20-25 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  ² Nb + Ta

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 660 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20°C

  •

  150 J

  –196°C

  •

  80 J

  Corrosion resistance

  Very good resistance to general and intergranular

  corrosion. Very good resistance to stress

  corrosion cracking.

  Scaling temperature:

  The weld metal is resistant to oxidation

  – in air up to 1150°C

  – in sulphur dioxide up to 800°C

  – in hydrogen sulphide up to 550°C

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  1,0 98182010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98182012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 167

  165

  

  Classification:

  EN ISO 18274 S Ni 6625 (NiCr22Mo9Nb)

  AWS A5.14 ERNiCrMo-3

  Description:

  Cromamig 625 is primarily intended for welding Inconel 625 and similar composition nickel base

  alloys which are used for their excellent corrosion and oxidation resistance combined with an

  exceptionally high resistance to pitting corrosion and chloride induced stress corrosion cracking. Very

  suitable for a wide range of dissimilar joint combinations between nickel base alloys, mild and low

  alloy steels and stainless steels, especially where high temperature service conditions prevail.

  Applications:

  Suitable for welding the nickel base alloys 625 and 825 but also 6 Mo steels (ASTM S31254) and 9%

  Ni steels for cryogenic applications.

  Overlay welding of carbon or low alloy steels and dissimilar joints.

  '

  Welding current:

  DC+

  Shielding gas:

  I3, Ar +

  <

  30% He, 20-25 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  ² Nb + Ta

  Approvals:

  TüV

  CE

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 480 MPa

  Tensile Strength, Rm: 780 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  110 J

  –196°C

  •

  60 J

  Corrosion resistance

  Very good resistance to general and intergranular

  corrosion. Maximum resistance (practically

  immune) to pitting corrosion, crevice corrosion

  and stress corrosion cracking in chloride bearing

  environments.

  Scaling temperature:

  The weld metal is resistant to oxidation in air up to

  1150°C. (Very high tensile strength and yield

  strength up to approx. 850°C. Rp 0.2%=300 MPa,

  Rm=400 MPa)

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 98202008

  15 kg S300

  60-100

  18-21 150-170 24-26

  1,0 98202010

  15 kg S300

  75-140

  18-21 170-200 26-28

  1,2 98202012

  15 kg S300

  130-160

  18-21 175-250 26-28

• Page 168

  166

• Page 169

  167167

  Alumig 99.5 ....................................................168

  Alumig Si5 ......................................................169

  Alumig Si12 ....................................................170

  Alumig Mg3 ....................................................171

  Alumig Mg5 ....................................................172

  Alumig Mg4.5 Mn ...........................................173

  Alumig Mg5 Mn ..............................................174

  Wires for gas shielded welding of

  aluminium alloys

• Page 170

  168

  

  Classification:

  EN ISO 18273 S Al 1450 (Al99.5Ti)

  Description:

  Pure aluminium MIG wire for welding similar composition material. The weld metal has excellent

  ductility, corrosion resistance and electrical conductivity. Good colour match with material to be

  anodised. Melting range 630-640°C.

  Welding current:

  DC+

  Shielding gas:

  I1, Argon 16-20 l/min

  I2, Helium 16-20 l/min

  I3, Argon/Helium 16-20 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 30 MPa

  Tensile Strength, Rm: 100 MPa

  Elongation, A5 37%

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 95012008

  5 kg D300

  N/A

  N/A 70-110 18-22

  1,0 95012010

  6 kg D300

  N/A

  N/A 100-150 18-22

  1,2 95012012

  6 kg D300

  N/A

  N/A 140-210 19-25

  1,6 95012016

  6 kg D300

  N/A

  N/A 170-320 20-26

• Page 171

  169

  

  Classification:

  EN ISO 18273 S Al 4043A (AlSi5)

  AWS A5.10 ER 4043

  Description:

  Aluminium MIG wire containing 5% Silicon for welding Al / Si and Al / Mg / Si material. The medium

  strength weld metal has excellent resistance to hot cracking. Not suitable where good colour match is

  required after anodising. Melting range 570-630°C.

  Welding current:

  DC+

  Shielding gas:

  I1, Argon 16-20 l/min

  I2, Helium 16-20 l/min

  I3, Argon/Helium 16-20 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Approvals:

  TÜV

  DB

  CE

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 55 MPa

  Tensile Strength, Rm: 140 MPa

  Elongation, A5 10%

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 95052008

  5 kg D300

  N/A

  N/A 70-110 18-22

  1,0 95052010

  6 kg D300

  N/A

  N/A 100-150 18-22

  1,2 95052012

  6 kg D300

  N/A

  N/A 140-210 19-25

  1,6 95052016

  6 kg D300

  N/A

  N/A 170-320 20-26

  0,8 95052508

  2 kg D200

  N/A

  N/A 70-110 18-22

  1,0 95052510

  2 kg D200

  N/A

  N/A 100-150 18-22

  1,2 95052512

  2 kg D200

  N/A

  N/A 140-210 19-25

  1,0 95054010

  80 kg

  AUTOPAC

  N/A

  N/A 100-150 18-22

  1,2 95054012

  80 kg

  AUTOPAC

  N/A

  N/A 140-210 19-25

• Page 172

  170

  

  Classification:

  EN ISO 18273 S Al 4047 (AlSi12(A))

  AWS A5.10 ER 4047

  Description:

  Aluminium MIG wire containing 12% Silicon for welding Al / Si and Al / Mg / Si material. The medium

  strength weld metal has excellent resistance to hot cracking. Not suitable where good colour match is

  required after anodising. Melting range 575-585°C.

  Welding current:

  DC+

  Shielding gas:

  I1, Argon 16-20 l/min

  I2, Helium 16-20 l/min

  I3, Argon/Helium 16-20 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 80 MPa

  Tensile Strength, Rm: 170 MPa

  Elongation, A5 6%

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 95082008

  5 kg D300

  N/A

  N/A 70-110 18-22

  1,0 95082010

  6 kg D300

  N/A

  N/A 100-150 18-22

  1,2 95082012

  6 kg D300

  N/A

  N/A 140-210 19-25

  1,6 95082016

  6 kg D300

  N/A

  N/A 170-320 20-26

• Page 173

  171

  

  Classification:

  EN ISO 18273 S Al 5754 (AlMg3)

  AWS A5.10 ER 5754

  Description:

  Aluminium MIG wire containing 3,2% Magnesium for welding similar composition materials. The

  medium strength weld metal has good corrosion resistance in marine environments. Excellent colour

  match with material to be anodised. Melting range 590-650 C.

  Welding current:

  DC+

  Shielding gas:

  I1, Argon 16-20 l/min

  I2, Helium 16-20 l/min

  I3, Argon/Helium, 16-20 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 120 MPa

  Tensile Strength, Rm: 230 MPa

  Elongation, A5 22%

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 95092008

  5 kg D300

  N/A

  N/A 70-110 18-22

  1,0 95092010

  6 kg D300

  N/A

  N/A 100-150 18-22

  1,2 95092012

  6 kg D300

  N/A

  N/A 140-210 19-25

  1,6 95092016

  6 kg D300

  N/A

  N/A 170-320 20-26

• Page 174

  172

  

  Classification:

  EN ISO 18273 S Al 5356 (AlMg5Cr)

  AWS A5.10 ER 5356

  Description:

  Aluminium MIG wire containing 5% Magnesium for welding similar composition Al-Mg and Al-Mg-Si

  materials. The high strength weld metal has very good corrosion resistance in marine environments.

  Excellent colour match with material to be anodised. The most versatile and universally used

  aluminium filler material. Melting range 560-630°C.

  Welding current:

  DC+

  Shielding gas:

  I1, Argon 16-20 l/min

  I2, Helium 16-20 l/min

  I3, Argon/Helium 16-20 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Approvals:

  TÜV

  DNV

  DB

  CE

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 125 MPa

  Tensile Strength, Rm: 255 MPa

  Elongation, A5 24%

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 95042008

  5 kg D300

  N/A

  N/A 70-110 18-22

  1,0 95042010

  6 kg D300

  N/A

  N/A 100-150 18-22

  1,2 95042012

  6 kg D300

  N/A

  N/A 140-210 19-25

  1,6 95042016

  6 kg D300

  N/A

  N/A 170-320 20-26

  0,8 95042508

  2 kg D200

  N/A

  N/A 70-110 18-22

  1,0 95042510

  2 kg D200

  N/A

  N/A 100-150 18-22

  1,2 95042512

  2 kg D200

  N/A

  N/A 140-210 19-25

  1,0 95044010

  80 kg

  AUTOPAC

  N/A

  N/A 100-150 18-22

  1,2 95044012

  80 kg

  AUTOPAC

  N/A

  N/A 140-210 19-25

• Page 175

  173

  

  Classification:

  EN ISO 18273 S Al 5183 (AlMg4.5Mn)

  AWS A5.10 ER 5183

  Description:

  Aluminium MIG wire containing a nominal 4.9% Magnesium and 0.8% Manganese to produce a

  higher strength weld metal than the standard 5% Mg alloy.

  Welding current:

  DC+

  Shielding gas:

  I1, Argon 16-20 l/min

  I2, Helium 16-20 l/min

  I3, Argon/Helium 16-20 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Approvals:

  DB

  GL

  TÜV

  DNV

  CE

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 145 MPa

  Tensile Strength, Rm: 275 MPa

  Elongation, A5 24%

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 95062008

  5 kg D300

  N/A

  N/A 70-110 18-22

  1,0 95062010

  6 kg D300

  N/A

  N/A 100-150 18-22

  1,2 95062012

  6 kg D300

  N/A

  N/A 140-210 19-25

  1,6 95062016

  6 kg D300

  N/A

  N/A 170-320 20-26

  0,8 95062508

  2 kg D200

  N/A

  N/A 70-110 18-22

  1,0 95062510

  2 kg D200

  N/A

  N/A 100-150 18-22

  1,2 95062512

  2 kg D200

  N/A

  N/A 140-210 19-25

  1,0 95064010

  80 kg

  AUTOPAC

  N/A

  N/A 100-150 18-22

  1,2 95064012

  80 KG

  AUTOPAC

  N/A

  N/A 140-210 19-25

• Page 176

  174

  

  Classification:

  EN ISO 18273 S Al 5556A (5556

  AlMg5Mn)

  AWS A5.10 ER 5556

  Description:

  Aluminium MIG wire containing a nominal 5.3% Magnesium and 0.8% Manganese to produce a

  higher strength weld metal than the standard 5% Mg alloy. It is designed to weld the widely used

  structural alloy 5083 when full matching strength is required.

  Welding current:

  DC+

  Shielding gas:

  I1, Argon 16-20 l/min

  I2, Helium 16-20 l/min

  I3, Argon/Helium 16-20 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 135 MPa

  Tensile Strength, Rm: 275 MPa

  Elongation, A5 15%

  Product data:

  Diam.

  mm

  Product code Spool weight

     

  0,8 95072008

  5 kg D300

  N/A

  N/A 70-110 18-22

  1,0 95072010

  6 kg D300

  N/A

  N/A 100-150 18-22

  1,2 95072012

  6 kg D300

  N/A

  N/A 140-210 19-25

  1,6 95072016

  6 kg D300

  N/A

  N/A 170-320 20-26

• Page 177

  175175

  Elgatig 100 ..................................................... 176

  Elgatig 101 ..................................................... 177

  Elgatig 115 ..................................................... 178

  Elgatig 135 ..................................................... 179

  Elgatig 162 ..................................................... 180

  Elgatig 148K ...................................................181

  Elgatig 181CR ................................................182

  Elgatig 181D2 .................................................183

  Elgatig 183CR ................................................184

  Elgatig 183B2 ..................................................185

  Elgatig 184CR ................................................186

  Elgatig 184B3 ..................................................187

  Elgatig 185CR ................................................188

  Elgatig CuNi70-30 ...........................................189

  TIG rods for welding of ferritic steels

• Page 178

  176

  

  Classification:

  EN ISO 636-A W 46 2 W3Si1

  AWS A5.18 ER70S-6

  Description:

  Elgatig 100 is a silicon, manganese double deoxidised welding wire suitable for high integrity TIG

  welding of mild and medium tensile steels. It is recommended for Si-killed materials.

  Welding current:

  DC-

  Shielding gas:

  I1, Argon, 7-10 l/min

  Stamping

  F ER70S-6

  Wire composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 500 MPa

  Tensile Strength, Rm: 620 MPa

  Elongation, A5 26%

  Impact energy, CV:

  –20°C

  •

  100 J

  –46°C

  •

  >

  60 J

  Approvals:

  DB

  TÜV

  CE

  Product data:

  

   

  1,6 x 1000 5 kg 95261016

  2,0 x 1000 5 kg 95261020

  2,4 x 1000 5 kg 95261024

  3,0 x 1000 5 kg 95261030

• Page 179

  177

  

  Classification:

  EN ISO 636-A W 42 2 W2Si

  AWS A5.18 ER70S-3

  Description:

  Elgatig 101 is a silicon , manganese double deoxidised welding wire suitable for high integrity TIG

  welding of mild and medium tensile steels. It is recommended for Si-killed materials. It has lower

  levels of Si and Mn than Elgatig 100.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99%, 7-10 l/min

  Stamping

  F ER70S-3

  Wire composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 460 MPa

  Tensile Strength, Rm: 560 MPa

  Elongation, A5 26%

  Impact energy, CV:

  –20°C

  •

  100 J

  Approvals:

  CE

  Product data:

  

   

  1,6 x 1000 5 kg 95271016

  2,0 x 1000 5 kg 95271020

  2,4 x 1000 5 kg 95271024

  3,0 x 1000 5 kg 95271030

• Page 180

  178

  

  Classification:

  EN ISO 636 W 42 2 W2Ti

  AWS A5.18 ER70S-2

  Description:

  Elgatig 115 is a triple deoxidised (silicon, manganese, aluminium) copper-coated TIG welding wire. It

  is recommended for high quality pipe welding of mild and medium tensile steels and is ideal for root

  passes in thick walled material.

  Welding current:

  DC-

  Shielding gas:

  I1, Argon, 7-10 l/min

  Stamping

  F ER70S-2

  Wire composition, wt.%

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 460 MPa

  Tensile Strength, Rm: 540 MPa

  Elongation, A5 26%

  Impact energy, CV:

  –20°C

  •

  80 J

  Approvals:

  TÜV

  CE

  Product data:

  

   

  1,6 x 1000 5 kg 95221016

  2,0 x 1000 5 kg 95221020

  2,4 x 1000 5 kg 95221024

  3,0 x 1000 5 kg 95221030

• Page 181

  179

  

  Classification:

  EN ISO 16834 W 69 4 Mn3Ni1CrMo

  AWS A5.28 ER100S-G

  Description:

  Elgatig 135 is a 1.5% Ni / 0.5% Mo / 0.2% Cr alloyed wire intended for TIG welding the high tensile

  quenched and tempered steels such as Weldox 700, BSC RQT 701, N-A-XTRA 70 and USST1. The

  weld deposit has good fracture toughness at temperatures down to -40°C.

  Welding current:

  DC-

  Shielding gas:

  I1, Argon, 7-10 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 700 MPa

  Tensile Strength, Rm: 790 MPa

  Elongation, A5 20%

  Impact energy, CV:

  –40°C

  •

  55 J

  Approvals:

  DNV

  Product data:

  

   

  1,6 x 1000 5 kg 95371016

  2,4 x 1000 5 kg 95371024

• Page 182

  180

  

  Classification:

  EN ISO 636-A W 46 6 W3Ni1

  AWS A5.28 ER80S-Ni1

  Description:

  Elgatig 162 is a low alloy TIG rod depositing a nominal 0.9% Ni weld metal. It has a guaranteed Ni

  content of 1% maximum ensuring conformance to NACE requirements for oil and gas production

  equipment in sour service. Elgatig 162 has very good fracture toughness at temperatures down to

  –60°C and is designed for offshore pipework and similar high integrity applications.

  Welding current:

  DC-

  Shielding gas:

  I1, Argon, 7-10 l/min

  Stamping

  F ER80S-Ni1

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 490 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 28%

  Impact energy, CV:

  –46°C

  •

  90 J

  –60°C

  •

  80 J

  Approvals:

  MRS

  CE

  Product data:

  

   

  1,6 x 1000 5 kg 97351016

  2,0 x 1000 5 kg 97351020

  2,4 x 1000 5 kg 97351024

• Page 183

  181

  

  Classification:

  EN 1668 W 46 6 W2Ni2

  AWS A5.28 ER80S-Ni2

  Description:

  Elgatig 148K is a low-alloyed TIG-wire, which deposits a 2.4% Ni weld metal with good tensile

  strength and impact energy down to –60°C. It is intended for pipe welding of low alloyed steels in the

  offshore and shipbuilding industries.

  Welding current:

  DC-

  Shielding gas:

  I1, Argon, 7-10 l/min

  Stamping

  F Ni 2,5

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 520 MPa

  Tensile Strength, Rm: 610 MPa

  Elongation, A5 28%

  Impact energy, CV:

  –60°C

  •

  90 J

  Approvals:

  CE

  Product data:

  

   

  1,6 x 1000 5 kg 97401016

  2,0 x 1000 5 kg 97401020

  2,4 x 1000 5 kg 97401024

• Page 184

  182

  

  Classification:

  EN ISO 21952-A W MoSi

  AWS A5.28 ER70S-A1

  Description:

  Elgatig 181CR is a 0.5% Mo alloyed wire intended for TIG welding similar composition steels, used

  where creep rupture strength and ductility at service temperatures up to 550°C are required, e.g. DIN

  15 Mo3, BS 3059 Grade 243 and ASTM A335 Grade P1. The Mo content confers some resistance to

  hydrogen attack in chemical process plant applications. Elgatig 181CR is also suitable for ordinary

  C-Mn steels when higher tensile strength weld metal is required. Preheat and interpass temperature

  of 100-150°C is recommended. Stress relieve at 620°C.

  Welding current:

  DC-

  Shielding gas:

  I1, Argon, 7-10 l/min

  Stamping

  F SG Mo

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  Approvals:

  DB

  TÜV

  CE

  Product data:

  

   

  1,6 x 1000 5 kg 97101016

  2,0 x 1000 5 kg 97101020

  2,4 x 1000 5 kg 97101024

  3,0 x 1000 5 kg 97101030

• Page 185

  183

  

  Classification:

  AWS A5.28 ER80S-D2

  Description:

  Elgatig 181D2 is a TIG-rod which deposits a 0.5% Mo type weld metal. It is primarily intended for

  welding similar composition steels, used where creep rupture strength and ductility at service

  temperatures up to 550°C are required, e.g. DIN 15 Mo3, BS 3059 Grade 243 and ASTM A335 Grade

  P1. The Mo content confers some resistance to hydrogen attack in chemical process plant

  applications. Elgatig 181D2 is also suitable for ordinary C-Mn steels when higher tensile strength weld

  metal is required. The Mn content fulfils the AWS classification D2. Preheat and interpass

  temperature of 100-150°C is recommended. Stress relieve at 620°C.

  Welding current:

  DC-

  Shielding gas:

  I1, Argon, 7-10 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 510 MPa

  Tensile Strength, Rm: 610 MPa

  Elongation, A5 22%

  Impact energy, CV:

  -29°C

  •

  45 J

  Product data:

  

   

  1,6 x 1000 5 kg 97111016

  2,0 x 1000 5 kg 97111020

  2,4 x 1000 5 kg 97111024

  3,0 x 1000 5 kg 97111030

• Page 186

  184

  

  Classification:

  EN 12070 WCrMo1Si

  AWS A5.28 ER 80 S-G

  Description:

  Elgatig 183CR is a 1.25% Cr/0.5% Mo alloyed wire intended for TIG welding creep resisting steels of

  similar composition, used in power generation plant operating at temperatures up to 570°C, e.g. DIN

  13 CrMo 44, GS-17 CrMo 55, BS 3604 Grades 620 and 621 etc. Also suitable for use in the chemical

  and petrochemical industries where resistance to hydrogen attack, corrosion from sulphur bearing

  crude oil and stress corrosion cracking in sour environments is required. Preheat and interpass

  temperature of 150-200°C is recommended. Post-weld heat treat at 690°C.

  Welding current:

  DC-

  Shielding gas:

  I1, Argon, 7-10 l/min

  Stamping

  F CrMo1

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 520 MPa

  Tensile Strength, Rm: 620 MPa

  Elongation, A5 22%

  Impact energy, CV:

  20°C

  •

  80 J

  Approvals:

  TÜV

  Product data:

  

   

  1,6 1000 9715-1016

  2,0 1000 9715-1020

  2,4 1000 9715-1024

• Page 187

  185

  

  Classification:

  AWS A5.28 ER80S-B2

  Description:

  Elgatig 183B2 is a 1.25% Cr/0.5% Mo alloyed wire intended for TIG welding creep resisting steels of

  similar composition, used in power generation plant operating at temperatures up to 570°C, e.g. DIN

  13 CrMo 44, GS-17 CrMo 55, BS 3604 Grades 620 and 621 etc. Also suitable for use in the chemical

  and petrochemical industries where resistance to hydrogen attack, corrosion from sulphur bearing

  crude oil and stress corrosion cracking in sour environments is required. The Mn content fulfils the

  AWS classification B2. Preheat and interpass temperature of 150-200°C is recommended. Post-weld

  heat treat at 690°C.

  Welding current:

  DC-

  Shielding gas:

  I1, Argon, 7-10 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Product data:

  

   

  1,6 x 1000 5 kg 97161016

  2,0 x 1000 5 kg 97161020

  2,4 x 1000 5 kg 97161024

  3,0 x 1000 5 kg 97161030

• Page 188

  186

  

  Classification:

  EN ISO 21952 W CrMo2Si

  AWS A5.28 ER90S-G

  .

  Description:

  Elgatig 184CR is a 2.4% Cr/1.0% Mo alloyed wire intended for TIG welding creep resisting steels of

  similar composition, used in steam generation plant operating at temperatures up to 600°C, e.g. DIN

  10 CrMo 9 10, GS-18 CrMo 9 10, GS-17 CrMo V 5 11, BS 3604 Grades 622 etc. Also suitable for use

  in the chemical and petrochemical industries where resistance to hydrogen attack, corrosion from

  sulphur bearing crude oil, and stress corrosion cracking in sour environments is required. Preheat and

  interpass temperature of 200-250°C is recommended. Post-weld heat treat at 700°C.

  Welding current:

  DC-

  Shielding gas:

  I1, Argon, 7-10 l/min

  Stamping

  F CrMo2

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Product data:

  

   

  1,6 x 1000 5 kg 97201016

  2,0 x 1000 5 kg 97201020

  2,4 x 1000 5 kg 97201024

  3,0 x 1000 5 kg 97201030

• Page 189

  187

  

  Classification:

  AWS A5.28 ER90S-B3

  Description:

  Elgatig 184B3 is a 2.4% Cr/1.0% Mo alloyed wire intended for TIG welding creep resisting steels of

  similar composition, used in steam generation plant operating at temperatures up to 600°C, e.g. DIN

  10 CrMo 9 10, GS-18 CrMo 9 10, GS-17 CrMo V 5 11, BS 3604 Grades 622 etc. Also suitable for use

  in the chemical and petrochemical industries where resistance to hydrogen attack, corrosion from

  sulphur bearing crude oil, and stress corrosion cracking in sour environments is required. The Mn

  content fulfils the AWS classification B3. Preheat and interpass temperature of 200-250°C is

  recommended. Post-weld heat treat at 700°C.

  Welding current:

  DC-

  Shielding gas:

  I1, Argon 7-10 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Product data:

  

   

  1,6 x 1000 5 kg 97211016

  2,0 x 1000 5 kg 97211020

  2,4 x 1000 5 kg 97211024

  3,0 x 1000 5 kg 97211030

• Page 190

  188

  

  Classification:

  EN ISO 21952 W CrMo5Si

  Description:

  Elgatig 185CR is a 5.8% Cr/0.5% Mo alloyed wire intended for TIG welding creep resisting steels of

  matching composition, used widely in chemical and petrochemical plant because of their excellent

  resistance to hydrogen attack and corrosion by high sulphur crude oils at service temperatures up to

  650°C, e.g. DIN 12 CrMo 19 5, BS 3604 Grades HFS 625 and CFS 625, ASTM A155 Grade 5Cr etc.

  To avoid hydrogen cracking, preheat and interpass temperature of 250-300°C must be carefully

  controlled. Maintain preheat for some time after completion of welding. Post-weld heat treat at 750°C.

  Welding current:

  DC-

  Shielding gas:

  Argon, 7-10 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Product data:

  

   

  2,4 x 1000 5 kg 97251024

• Page 191

  189

  

  

  Classification:

  AWS A5.7-84 Er CuNi

  DIN 1733 SG-CuNi30Fe

  ISO 24373 CuNi30 Cu7158

  Description:

  Elgatig CuNi70-30 is a 70% Cu / 30% Ni wire intended for TIG welding the 70/30 and 90/10

  cupronickel alloys. These materials have excellent corrosion resistance in sea-water and are used in

  shipbuilding, offshore construction and salt water processing systems.

  Welding current:

  DC-

  Shielding gas:

  Argon, 7-10 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Tensile Strength, Rm: 440 MPa

  Elongation, A5 6-10%

  Product data:

  

   

  1,6 x 1000 5 kg 97551016

  2,0 x 1000 5 kg 97551020

  2,4 x 1000 5 kg 97551024

• Page 192

  190

• Page 193

  191191

  Cromatig 308L ...............................................192

  Cromatig 308LSi .............................................193

  Cromatig 308H ................................................194

  Cromatig 347Si ...............................................195

  Cromatig 316L ................................................196

  Cromatig 316LSi .............................................197

  Cromatig 316H ................................................198

  Cromatig 317L ................................................199

  Cromatig 318Si ...............................................200

  Cromatig 309L ................................................201

  Cromatig 309LSi .............................................202

  Cromatig 309MoL ...........................................203

  Cromatig 310 ..................................................204

  Cromatig 312 ..................................................205

  Cromatig 307Si ...............................................206

  Cromatig LDX .................................................207

  Cromatig Duplex .............................................208

  Cromatig 2507 ................................................209

  Cromatig 385 ..................................................210

  Cromatig 82 ....................................................211

  Cromatig 625 ..................................................212

  TIG rods for welding of stainless

  steels and Ni-base alloys

• Page 194

  192

  

  Classification:

  EN ISO 14343 W 19 9 L

  AWS A5.9 ER308L

  Description:

  Cromatig 308L is primarily intended for welding the low carbon 18% Cr / 10% Ni, type 304L, austenitic

  stainless steels. It is also suitable for stainless steel grade 304 material and the Nb or Ti stabilised

  grades 347 and 321, provided service temperatures for structural applications are below 400°C.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99%, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 380 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20°C

  •

  120 J

  –196°C

  •

  60 J

  Ferrite content:

  FN 9

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion. Also good resistance to oxidising acids

  and cold reducing acids.

  Approvals:

  CE

  Product data:

  

   

  1,2 x 1000 5 kg 98031012

  1,6 x 1000 5 kg 98031016

  2,0 x 1000 5 kg 98031020

  2,4 x 1000 5 kg 98031024

  3,2 x 1000 5 kg 98031032

• Page 195

  193

  

  Classification:

  EN ISO 14343 W 19 9 LSi

  AWS A5.9 ER308LSi

  Description:

  Cromatig 308LSi is is primarily intended for welding the low carbon 18% Cr / 10% Ni, type 304L,

  austenitic stainless steels. It is also suitable for stainless steel grade 304 material and the Nb or Ti

  stabilised grades 347 and 321, provided service temperatures for structural work are below 400°C.

  The higher silicon content provides a more fluid weld pool which may be preferred for certain welding

  applications.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99%, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 590 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  120 J

  –196°C

  •

  50 J

  Ferrite content:

  FN 9

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion. Also good resistance to oxidising acids

  and cold reducing acids.

  Approvals:

  DB

  TÜV

  CE

  Product data:

  

   

  1,2 x 1000 5 kg 98021012

  1,6 x 1000 5 kg 98021016

  2,0 x 1000 5 kg 98021020

  2,4 x 1000 5 kg 98021024

  3,2 x 1000 5 kg 98021032

• Page 196

  194

  

  Classification:

  EN ISO 14343 W 19 9 H

  AWS A5.9 ER308H

  Description:

  Cromatig 308H deposits a 20%Cr-10%Ni austenitic stainless steel weld metal with controlled carbon

  content (0.04%-0.08%). It is designed to weld similar composition steels, used for their creep strength

  and oxidation resistance at temperatures up to 800°C. Cromatig 308H is also recommended for

  welding the controlled carbon stabilised grades 321H and 347H, used for structural applications at

  temperatures above 400°C.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99%, 6-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 380 MPa

  Tensile Strength, Rm: 580 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20°C

  •

  75 J

  Product data:

  

   

  1,2 x 1000 5 kg 98011012

  1,6 x 1000 5 kg 98011016

  2,0 x 1000 5 kg 98011020

  2,4 x 1000 5 kg 98011024

• Page 197

  195

  

  Classification:

  EN ISO 14343 W 19 9 Nb Si

  AWS A5.9 ER347Si

  Description:

  Cromatig 347Si is primarily intended for welding the Nb or Ti stabilised 18% Cr / 10% Ni austenitic

  stainless steel grades 347 and 321. It is also suitable for the unstabilised grades of 304 and 304L. For

  structural applications at temperatures above 400°C, grade 308H is recommended because of its

  superior creep strength at elevated temperatures. The higher silicon content provides a more fluid

  weld pool which may be preferred for certain welding applications.

  Welding current:

  DC-

  Shielding gas:

  I1, 99.99% Ar, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 620 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20°C

  •

  130 J

  –196°C

  •

  40 J

  Ferrite content:

  FN 7

  Product data:

  

   

  1,6 x 1000 5 kg 98221016

  2,0 x 1000 5 kg 98221020

  2,4 x 1000 5 kg 98221024

  3,2 x 1000 5 kg 98221032

• Page 198

  196

  

  Classification:

  EN ISO 14343 W 19 12 3 L

  AWS A5.9 ER316L

  Description:

  Cromatig 316L is primarily intended for welding the low carbon, molybdenum alloyed, acid resisting

  316L austenitic stainless steels of similar composition. Suitable also for welding 316 grades as well

  as Nb or Ti stabilised steels provided service temperatures for structural work are below 400°C.

  Welding current:

  DC-

  Shielding gas:

  I1, 99.99% Ar, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  150 J

  –196°C

  •

  60 J

  Ferrite content:

  FN 6

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in the more severe environments e.g.

  hot dilute acids. Good resistance to chloride pitting

  corrosion.

  Approvals:

  DNV

  CE

  Product data:

  

   

  1,2 x 1000 5 kg 98111012

  1,6 x 1000 5 kg 98111016

  2,0 x 1000 5 kg 98111020

  2,4 x 1000 5 kg 98111024

  3,2 x 1000 5 kg 98111032

• Page 199

  197

  

  Classification:

  EN ISO 14343 W 19 12 3 LSi

  AWS A5.9 ER316LSi

  Description:

  Cromatig 316LSi is primarily intended for welding the low carbon, molybdenum alloyed, acid resisting

  316L austenitic stainless steels of similar composition. It is also suitable for grade 316 material and

  the Nb or Ti stabilised grades 347 and 321, provided service temperatures for structural work are

  below 350°C. The higher silicon content provides a more fluid weld pool which may be preferred for

  certain welding applications.

  Welding current:

  DC-

  Shielding gas:

  I1, 99.99% Ar, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  120 J

  –196°C

  •

  50 J

  Ferrite content:

  FN 8

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in the more severe environments e.g.

  hot dilute acids. Good resistance to chloride pitting

  corrosion.

  Approvals:

  DB

  TÜV

  DNV

  CE

  Product data:

  

   

  1,0 x 1000 5 kg 98101010

  1,2 x 1000 5 kg 98101012

  1,6 x 1000 5 kg 98101016

  2,0 x 1000 5 kg 98101020

  2,4 x 1000 5 kg 98101024

  3,2 x 1000 5 kg 98101032

• Page 200

  198

  

  Classification:

  EN ISO 14343 W 19 12 3 H

  AWS A5.9 ER316H

  Description:

  Cromatig 316H is intended for welding 316H grade stainless steel with controlled carbon content

  (0.04%-0.08%). It is designed to weld similar composition steels, used for their creep strength and

  oxidation resistance at temperatures up to 800°C.Cromatig 316H is also recommended for welding

  the controlled carbon stabilised grades 321H and 347H, used for structural applications at

  temperatures above 400°C.

  Welding current:

  DC-

  Shielding gas:

  I1, 99.99% Ar, 6-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 30%

  Product data:

  

   

  1,6 x 1000 5 kg 98091016

  2,0 x 1000 5 kg 98091020

  2,4 x 1000 5 kg 98091024

  3,2 x 1000 5 kg 98091032

• Page 201

  199

  

  Classification:

  EN ISO 14343 W 19 13 4 L

  AWS A5.9 ER317L

  Description:

  Cromatig 317L is intended for welding the 19% Cr / 13% Ni / 3.5% Mo, type 317L, austenitic stainless

  steels. The higher Mo content provides better resistance to both acid and pitting corrosion, compared

  to grade 316L material. The wire is also recommended for welding 316L and 316LN grades when it is

  necessary to ensure enhanced Mo level in the weld metal.

  Welding current:

  DC-

  Shielding gas:

  I1, 99.99% Ar, 6-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 390 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  100 J

  –105°C

  •

  50 J

  Ferrite content:

  FN 6

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in most inorganic acids e.g. sulpuric and

  sulphurous acids. Very good resistance to crevice

  and pitting corrosion in chloride containing

  solutions.

  Product data:

  

   

  1,6 x 1000 5 kg 98121016

  2,0 x 1000 5 kg 98121020

  2,4 x 1000 5 kg 98121024

• Page 202

  200

  

  Classification:

  EN ISO 14343 W 19 12 3 Nb Si

  AWS A5.9 ~ER318

  Description:

  Cromatig 318Si is designed for welding the Nb or Ti stabilised 18% Cr/12% Ni/3% Mo austenitic

  stainless steel grades 316 Cb and 316 Ti. It is primarily intended for use at service temperatures

  above 400°C, but for structural applications at elevated temperatures the creep strength of the weld

  metal should always be considered.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 610 MPa

  Elongation, A5 34%

  Impact energy, CV:

  20°C

  •

  90 J

  -120°C

  •

  40 J

  Ferrite content:

  FN 9

  Corrosion resistance

  Good resistance to general and intergranular

  corrosion in dilute hot acids. Good resistance to

  chloride pitting corrosion as well as oxidation and

  corrosion at elevated temperatures.

  Scaling temperature:

  Approx. 850°C in air.

  Approvals:

  TÜV

  DB

  CE

  Product data:

  

   

  1,6 x 1000 5 kg 98131016

  2,0 x 1000 5 kg 98131020

  2,4 x 1000 5 kg 98131024

  3,2 x 1000 5 kg 98131032

• Page 203

  201

  

  Classification:

  EN ISO 14343 W 23 12 L

  AWS A5.9 ER309 L

  Description:

  Cromatig 309L deposits a 24% Cr / 13% Ni austenitic stainless steel weld metal with a ferrite content

  of about FN 11. The high alloy level and high ferrite content enables the weld metal to tolerate dilution

  from carbon and low alloy steels without hot cracking.

  APPLICATIONS:

  – Buffer layers on mild and low alloy steels prior to overlaying with MIG/TIG 308L.

  – Joining of clad steels and dissimilar joints between stainless and mild or low alloy steels.

  – Welding of similar composition, 309L type, stainless steels.

  – Joining of ferritic-martensitic stainless steels.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99%, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 450 MPa

  Tensile Strength, Rm: 650 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20°C

  •

  130 J

  Ferrite content:

  FN 10

  Corrosion resistance

  As Cromatig 309 L is usually used for buffer layers

  and dissimilar joints, corrosion resistance is of

  less importance. Two layers on mild steel is about

  equivalent to 304L type material.

  Product data:

  

   

  1,2 x 1000 5 kg 98041012

  1,6 x 1000 5 kg 98041016

  2,0 x 1000 5 kg 98041020

  2,4 x 1000 5 kg 98041024

  3,2 x 1000 5 kg 98041032

• Page 204

  202

  

  Classification:

  EN ISO 14343 W 23 12 LSi

  AWS A5.9 ER309LSi

  Description:

  Cromatig 309LSi deposits a 24% Cr / 13% Ni austenitic stainless steel weld metal with a nominal

  ferrite content of FN 10. The relatively high alloy and ferrite levels enable the weld metal to tolerate

  dilution from mild or low alloyed steels without hot cracking. The higher silicon content provides a

  more fluid weld pool which may be preferred for certain welding applications.

  Applications:

  - Buffer layers on mild and low alloy steels prior to overlaying with MIG/TIG 308L.

  - Joining of clad steels and dissimilar joints between stainless and mild or low alloy steels.

  - Welding of similar composition, 309L type, stainless steels.

  - Joining of ferritic-martensitic stainless steels.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99%, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 450 MPa

  Tensile Strength, Rm: 650 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20°C

  •

  130 J

  -120°C

  •

  65 J

  Ferrite content:

  FN 11

  Approvals:

  TüV

  Product data:

  

   

  1,2 x 1000 5 kg 98051012

  1,6 x 1000 5 kg 98051016

  2,0 x 1000 5 kg 98051020

  2,4 x 1000 5 kg 98051024

  3,2 x 1000 5 kg 98051032

• Page 205

  203

  

  Classification:

  EN ISO 14343 W 23 12 2 L

  AWS A5.9 ~ER309LMo

  Description:

  Cromatig 309MoL deposits a 23% Cr / 12% Ni / 2.5% Mo austenitic stainless steel weld metal. The

  high alloy content and ferrite level enable the weld metal to tolerate dilution from dissimilar and

  difficult-to-weld materials without hot cracking.

  APPLICATIONS:

  – Buffer layers on mild and low alloy steels prior to overlaying with Cromarod 316L.

  – Joining of 316L clad steels and dissimilar joints between stainless and mild or medium carbon

  steels.

  – Joining of medium carbon hardenable steels.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99%, 6-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  140 J

  Ferrite content:

  FN 12

  Corrosion resistance

  The corrosion resistance after surfacing carbon

  steels with two layers of Cromatig 309 MoL is

  about the same as for 316L material.

  Product data:

  

   

  1,2 x 1000 5 kg 98261012

  1,6 x 1000 5 kg 98261016

  2,0 x 1000 5 kg 98261020

  2,4 x 1000 5 kg 98261024

  3,2 x 1000 5 kg 98261032

• Page 206

  204

  

  Classification:

  EN ISO 14343 W 25 20

  AWS A5.9 ER310

  Description:

  Cromatig 310 is primarily intended for welding the 25% Cr / 20% Ni type 310 fully austenitic stainless

  steels, used for corrosion and oxidation resistance at elevated temperatures. Suitable also for joining

  difficult-to-weld steels such as armour plate and ferritic stainless steels as well as dissimilar steels.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99%, 6-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 390 MPa

  Tensile Strength, Rm: 590 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  170 J

  –196°C

  •

  60 J

  Corrosion resistance

  Designed for high temperature oxidation

  applications and its resistance to wet corrosion is

  limited.

  Scaling temperature:

  1150°C in air. Reducing combustion gas, free of

  sulphur 1080°C, maximum 2g S/m3 1040°C.

  Product data:

  

   

  1,6 x 1000 5 kg 98061016

  2,0 x 1000 5 kg 98061020

  2,4 x 1000 5 kg 98061024

  3,2 x 1000 5 kg 98061032

• Page 207

  205

  

  Classification:

  EN ISO 14343 W 29 9

  AWS A5.9 ER312

  Description:

  Cromatig 312 deposits a 29% Cr / 9% Ni austenitic/ferritic stainless steel weld metal with a ferrite

  content of about FN 40. The weld metal exhibits excellent tolerance to dilution from dissimilar and

  difficult-to-weld base materials without hot cracking, together with high strength and very good heat

  and oxidation resistance.

  APPLICATIONS:

  – Difficult-to-weld steels e.g. high carbon hardenable tool, die and spring steels, 13% Mn steels,

  free-cutting steels, high temperature steels.

  – Dissimilar joints between stainless and high carbon steels.

  – Surfacing of metal-to-metal wear areas, hot working tools, furnace components.

  – Buffer layers prior to hard facing with high chromium carbide deposits.

  Welding current:

  DC-

  Shielding gas:

  I1, 99.99% Ar, 6-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 600 MPa

  Tensile Strength, Rm: 750 MPa

  Elongation, A5 25%

  Impact energy, CV:

  20°C

  •

  50 J

  Ferrite content:

  FN 40

  Corrosion resistance

  Good resistance to sulphurous gases at high

  temperature. Good resistance to wet corrosion up

  to approximately 300°C.

  Scaling temperature:

  Approx. 1100°C in air.

  Product data:

  

   

  1,6 x 1000 5 kg 98081016

  2,0 x 1000 5 kg 98081020

  2,4 x 1000 5 kg 98081024

  3,2 x 1000 5 kg 98081032

• Page 208

  206

  

  Classification:

  EN ISO 14343 W 18 8 Mn

  AWS A5.9 ~ER307

  Description:

  Cromatig 307Si produces a tough, ductile, 19% Cr / 9% Ni / 7% Mn austenitic stainless weld metal

  which is highly crack resistant. It is intended for joining hardenable steels, armour plate, 13% Mn

  steels and difficult-to-weld steels, without the need for preheat. It is also recommended for dissimilar

  joints between stainless and mild or medium carbon steels. Welds produced with Cromatig 307Si can

  be PWHT without risk of sigma-phase formation and consequent loss of ductility. The deposit work

  hardens from 200 HV to 450 HV.

  APPLICATIONS: Buffer layers on 13% Mn steels used in rock crushing and earth moving equipment,

  prior to hardfacing. Reclaiming 13% Mn steels. Surfacing of rails, rail crossings, frogs etc. Buffer

  layers in highly restrained repair work.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99%, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 450 MPa

  Tensile Strength, Rm: 650 MPa

  Elongation, A5 42%

  Impact energy, CV:

  20°C

  •

  120 J

  -

  80°C • 60 J

  Product data:

  

   

  1,6 x 1000 5 kg 98241016

  2,0 x 1000 5 kg 98241020

  2,4 x 1000 5 kg 98241024

• Page 209

  207

  

  Classification:

  EN ISO 14343-A 23 7 N L

  Description:

  Cromatig LDX is designated for MIG welding of all lean duplex materials, i.e. molybdenum free duplex

  grades such as 4062, 4162 and 4362.

  The product ensures a weld metal with a high strength and medium corrosion resistance, compatible

  with the base material.

  Applications:

  For applications with EN 1.4062, EN 1.4162 (ASTM S32101) or EN 1.4362 (ASTM S32304) base

  materials. The steels are mainly used in civil engineering, storage tanks, containers etc.

  Welding current:

  DC-

  Shielding gas:

  I1, 99.99% Ar, 6-12 l/min

  Stamping

  Elga, EN, Batch

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 570 MPa

  Tensile Strength, Rm: 770 MPa

  Elongation, A5 25%

  Impact energy, CV: 20°C • 170 J

  -46°C • 110 J

  Ferrite content:

  35-70%

  Corrosion resistance

  General corrosion

  Thanks to its high Cr content (> 23%) the

  Cromatig LDX allows welds with a general

  corrosion resistance at least equal to the one of

  the plates on which it is used for welding, in

  particular the 4062 grade with 22% Cr and the

  4162 grade with 21% Cr.

  Pitting corrosion

  For the 6%FeCl3 medium (ASTM G48A

  standardised test), the critical pitting temperature

  of the above-described welded joint is determined,

  by calculation, to 16°C, i.e. 10°C above the level

  measured for a base metal of the 304L/1.4307

  type and at the same level as that of a base metal

  of the 1.4362 type.

  Intergranular corrosion

  As all the low C Duplex grades, in the as-solidified

  condition, the Cromatig LDX does not exhibit, on

  duplex welded joint, any intergranular precipitation

  likely to cause intergranular corrosion phenomena.

  Approvals:

  N/A

    

  

  Product data:

  

   

  2,4 x 1000 5kg 98151024

• Page 210

  208

  

  Classification:

  EN ISO 14343 W 22 9 3 N L

  AWS A5.9 ER2209

  Description:

  Cromatig Duplex deposits a 23% Cr / 9% Ni / 3% Mo / N austenitic/ferritic duplex stainless steel weld

  metal with a ferrite content of about FN 35. It is intended for welding similar composition Duplex

  stainless steels which offer an excellent combination of much higher strength and very good

  resistance to pitting and stress corrosion cracking, compared to standard austenitic stainless steels.

  Welding current:

  DC-

  Shielding gas:

  I1, 99.99% Ar, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 620 MPa

  Tensile Strength, Rm: 800 MPa

  Elongation, A5 30%

  Impact energy, CV:

  -46°C

  •

  100 J

  -60°C

  •

  85 J

  Ferrite content:

  FN 35

  Corrosion resistance

  Very good resistance to pitting corrosion and

  stress corrosion cracking in chloride and H2S

  environments. Good resistance to intergranular

  corrosion. Pitting resistance equivalent, PRE = 35.

  Approvals:

  DNV

  DB

  TÜV

  CE

  Product data:

  

   

  1,6 x 1000 5 kg 98161016

  2,0 x 1000 5 kg 98161020

  2,4 x 1000 5 kg 98161024

• Page 211

  209

  

  Classification:

  EN ISO 14343 W 25 9 4 N L

  AWS A5.9 ER2594

  Description:

  Cromatig 2507 deposits a 25%Cr/10%Ni/4%Mo/0.25% N super duplex type weld metal with a ferrite

  level of approximately FN 55. It is designed for welding similar composition steels e.g. SAF 2507,

  Uranus 52N, Zeron 100, which offer even higher strength and corrosion resistance levels than the

  ordinary duplex grades. Cromatig 2507 may also be used for welding standard duplex steels when

  higher corrosion resistance in the weld metal is required. A heat input range of 0.4-1.5 KJ/mm is

  recommended to maintain a favourable phase balance in the weld metal and avoid deleterious

  precipitation effects in the plate. Applications include offshore platform pipework for seawater cooling

  systems and firefighting water, as well as pumps, valves and risers. The weld metal has excellent

  fracture toughness at temperatures down to –40°C.

  Welding current:

  DC-

  Shielding gas:

  I1, 99.99% Ar, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 640 MPa

  Tensile Strength, Rm: 850 MPa

  Elongation, A5 25%

  Impact energy, CV:

  20°C

  •

  135 J

  –40°C

  •

  60 J

  Ferrite content:

  FN 55

  Corrosion resistance

  Very good resistance to pitting corrosion and

  stress corrosion cracking in chloride and H2S

  environments. Good resistance to intergranular

  corrosion. Pitting resistance equivalent, PRE = 42.

  Critical pitting temperature CPT = 40°C (ASTM

  G48).

  Scaling temperature:

  Approx. 850°C in air.

  Product data:

  

   

  1,6 x 1000 5 kg 98171016

  2,0 x 1000 5 kg 98171020

  2,4 x 1000 5 kg 98171024

• Page 212

  210

  

  Classification:

  EN ISO 14343 W 20 25 5 Cu L

  AWS A5.9 ~ER385

  Description:

  Cromatig 385 is intended for welding the 20% Cr / 25% Ni / 4.5% Mo / Cu fully austenitic stainless

  steels, used for their very high resistance to corrosion in severe, non-oxidising environments e.g.

  sulphuric acid. The low carbon, high alloy content of the weld metal gives excellent resistance to

  intergranular corrosion and stress corrosion cracking, combined with superior resistance to crevice

  and pitting corrosion compared to standard 304 L and 316 L materials.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99%, 6-12 l/min

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 400 MPa

  Tensile Strength, Rm: 600 MPa

  Elongation, A5 35%

  Impact energy, CV:

  20°C

  •

  130 J

  –196°C

  •

  60 J

  Corrosion resistance

  Very good resistance to general and intergranular

  corrosion in non-oxidising acid environments e.g.

  sulphuric (up to 90%), phosphoric and organic

  acids. Good resistance to stress corrosion

  cracking and crevice and pitting corrosion in

  chloride bearing environments.

  Scaling temperature:

  Approx. 1000°C in air.

  Product data:

  

   

  1,6 x 1000 5 kg 98141016

  2,0 x 1000 5 kg 98141020

  2,4 x 1000 5 kg 98141024

• Page 213

  211

  

  Classification:

  EN ISO 18274 S Ni 6082 (NiCr20Mn3Nb)

  AWS A5.14 ERNiCr-3

  Description:

  Cromatig 82 is intended for welding Inconel 600, Incoloy 800 and similar composition nickel base

  alloys particularly where these are used for high temperature service. Highly suitable for a wide range

  of dissimilar joint combinations between nickel base alloys, Monels, mild and low alloy steels and

  austenitic stainless steels. Can be used to clad carbon steels with an Inconel type surface. Suitable

  for welding 5% and 9% nickel steels for cryogenic applications.

  Welding current:

  DC-

  Shielding gas:

  I1, Ar 99.99%, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  ² Nb + Ta

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 420 MPa

  Tensile Strength, Rm: 670 MPa

  Elongation, A5 40%

  Impact energy, CV:

  20°C

  •

  160 J

  –196°C

  •

  100 J

  Corrosion resistance

  Very good resistance to general and intergranular

  corrosion. Very good resistance to stress

  corrosion cracking.

  Scaling temperature:

  The weld metal is resistant to oxidation

  – in air up to 1150°C

  – in sulphur dioxide up to 800°C

  – in hydrogen sulphide up to 550°C

  Product data:

  

   

  1,6 x 1000 5 kg 98181016

  2,0 x 1000 5 kg 98181020

  2,4 x 1000 5 kg 98181024

• Page 214

  212

  

  Classification:

  EN ISO 18274 S Ni 6625 (NiCr22Mo9Nb)

  AWS A5.14 ERNiCrMo-3

  Description:

  Cromatig 625 is primarily intended for welding Inconel 625 and similar composition nickel base alloys

  which are used for their excellent corrosion and oxidation resistance combined with an exceptionally

  high resistance to pitting corrosion and chloride induced stress corrosion cracking. Very suitable for a

  wide range of dissimilar joint combinations between nickel base alloys, mild and low alloy steels and

  stainless steels, especially where high temperature service conditions prevail. Can be used to clad

  carbon steels with a high strength, highly corrosion resistant surface.

  Applications:

  Suitable for welding the nickel base alloys 625 and 825 but also 6 Mo steels (ASTM S31254) and 9%

  Ni steels for cryogenic applications..

  Overlay welding of carbon or low alloy steels and dissimilar joints.

  Welding current:

  DC-

  Shielding gas:

  I1, 99.99% Ar, 6-12 l/min

  Stamping

  Elga, AWS, Wst, EN, Batch

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 480 MPa

  Tensile Strength, Rm: 780 MPa

  Elongation, A5 35%

  Impact energy, CV:

  –196°C

  •

  80 J

  Corrosion resistance

  Very good resistance to general and intergranular

  corrosion. Maximum resistance (practically

  immune) to pitting corrosion, crevice corrosion and

  stress corrosion cracking in chloride bearing

  environments.

  Scaling temperature:

  The weld metal is resistant to oxidation in air up

  to 1150°C. (Very high tensile strength and yield

  strength up to approx. 850°C. Rp 0.2%=300 MPa,

  Rm=400 MPa)

  Approvals:

  CE

  Product data:

  

   

  1,6 x 1000 5 kg 98201016

  2,0 x 1000 5 kg 98201020

  2,4 x 1000 5 kg 98201024

• Page 215

  213213

  Alutig 99.5 ......................................................214

  Alutig Si5 ........................................................215

  Alutig Si12 ......................................................216

  Alutig Mg3 ......................................................217

  Alutig Mg5 ......................................................218

  Alutig Mg4.5 Mn .............................................219

  Alutig Mg3 ......................................................220

  TIG rods for welding of

  aluminium alloys

• Page 216

  214

  

  Classification:

  EN ISO 18273 S Al 1450 (Al99.5Ti)

  Description:

  Pure aluminium TIG wire for welding similar composition material. The weld metal has excellent

  ductility, corrosion resistance and electrical conductivity. Good colour match with material to be

  anodised. Melting range 630-640°C.

  Welding current:

  AC

  Shielding gas:

  I1, Argon 5-10 l/min

  I2, Helium 8-16 l/min

  I3, Argon/Helium, 5-10 l/min

  Stamping

  99.5

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 30 MPa

  Tensile Strength, Rm: 100 MPa

  Elongation, A5 37%

  Product data:

  

   

  1,6 x 1000 2,5 kg 95011016

  2,0 x 1000 2,5 kg 95011020

  2,4 x 1000 2,5 kg 95011024

  3,2 x 1000 2,5 kg 95011032

  4,0 x 1000 2,5 kg 95011040

• Page 217

  215

  

  Classification:

  EN ISO 18273 S Al 4043A (AlSi5)

  AWS A5.10 ER 4043

  Description:

  Aluminium TIG wire containing 5% Silicon for welding Al / Si and Al / Mg / Si material. The medium

  strength weld metal has excellent resistance to hot cracking. Not suitable where good colour match is

  required after anodising. Melting range 570-630°C.

  Welding current:

  AC

  Shielding gas:

  I1, Argon 5-10 l/min

  I2, Helium 8-16 l/min

  I3, Argon/Helium 5-10 l/min

  Stamping

  Si5

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 55 MPa

  Tensile Strength, Rm: 140 MPa

  Elongation, A5 10%

  Approvals:

  DB

  CE

  Product data:

  

   

  1,6 x 1000 2,5 kg 95051016

  2,0 x 1000 2,5 kg 95051020

  2,4 x 1000 2,5 kg 95051024

  3,2 x 1000 2,5 kg 95051032

  4,0 x 1000 2,5 kg 95051040

• Page 218

  216

  

  Classification:

  EN ISO 18273 S Al 4047 (AlSi12(A))

  AWS A5.10 ER 4047

  Description:

  Aluminium TIG wire containing 12% Silicon for welding Al / Si and Al / Mg / Si material. The medium

  strength weld metal has excellent resistance to hot cracking. Not suitable where good colour match is

  required after anodising. Melting range 575-585°C.

  Welding current:

  AC

  Shielding gas:

  I1, Argon 5-10 l/min

  I2, Helium 8-16 l/min

  I3, Argon/Helium 5-10 l/min

  Stamping

  Si12

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Re: 80 MPa

  Tensile Strength, Rm: 170 MPa

  Elongation, A5 6%

  Product data:

  

   

  1,6 x 1000 2,5 kg 95081016

  2,0 x 1000 2,5 kg 95081020

  2,4 x 1000 2,5 kg 95081024

  3,2 x 1000 2,5 kg 95081032

  4,0 x 1000 2,5 kg 95081040

  5,0 x 1000 2,5 kg 95081050

• Page 219

  217

  

  Classification:

  EN ISO 18273 S Al 5754 (AlMg3)

  AWS A5.10 ER 5754

  Description:

  Aluminium TIG wire containing 3.2% Magnesium for welding similar composition materials. The

  medium strength weld metal has good composition resistance in marine environments. Excellent

  colour match with material to be anodised. Melting range 590-650 C.

  Welding current:

  AC

  Shielding gas:

  I1, Argon 5-10 l/min

  I2, Helium 8-16 l/min

  I3, Argon/Helium 5-10 l/min

  Stamping

  Mg3

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 120 MPa

  Tensile Strength, Rm: 230 MPa

  Elongation, A5 22%

  Product data:

  

   

  1,6 x 1000 2,5 kg 95091016

  2,0 x 1000 2,5 kg 95091020

  2,4 x 1000 2,5 kg 95091024

  3,2 x 1000 2,5 kg 95091032

  4,0 x 1000 2,5 kg 95091040

• Page 220

  218

  

  Classification:

  EN ISO 18273 S Al 5356 (AlMg5Cr)

  AWS A5.10 ER 5356

  Description:

  Aluminium TIG wire containing 5% Magnesium for welding similar composition Al / Mg and Al / Mg /

  Si materials. The high strength weld metal has very good corrosion resistance in marine

  environments. Excellent colour match with material to be anodised. The most versatile and

  universally used aluminium filler material. Melting range 560-630°C.

  Welding current:

  AC

  Shielding gas:

  I1, Argon 5-10 l/min

  I2, Helium 8-16 l/min

  I3, Argon/Helium 5-10 l/min

  Stamping

  Mg5

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 125 MPa

  Tensile Strength, Rm: 255 MPa

  Elongation, A5 24%

  Approvals:

  DB

  TÜV

  CE

  Product data:

  

   

  1,6 x 1000 2,5 kg 95041016

  2,0 x 1000 2,5 kg 95041020

  2,4 x 1000 2,5 kg 95041024

  3,2 x 1000 2,5 kg 95041032

  4,0 x 1000 2,5 kg 95041040

  5,0 x 1000 2,5 kg 95041050

• Page 221

  219

  

  Classification:

  EN ISO 18273 S Al 5183 (AlMg4.5Mn)

  AWS A5.10 ER 5183

  Description:

  Aluminium TIG wire containing a nominal 4.9% Magnesium and 0.8% Manganese to produce a

  higher strength weld metal than the standard 5% Mg alloy.

  Welding current:

  AC

  Shielding gas:

  I1, Argon 5-10 l/min

  I2, Helium 8-16 l/min

  I3, Argon/Helium 5-10 l/min

  Stamping

  Mg4.5Mn

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 145 MPa

  Tensile Strength, Rm: 275 MPa

  Elongation, A5 24%

  Approvals:

  DB

  TÜV

  GL

  CE

  Product data:

  

   

  1,6 x 1000 2,5 kg 95061016

  2,0 x 1000 2,5 kg 95061020

  2,4 x 1000 2,5 kg 95061024

  3,2 x 1000 2,5 kg 95061032

  4,0 x 1000 2,5 kg 95061040

• Page 222

  220

  

  Classification:

  EN ISO 18273 S Al 5556A (5556

  AlMg5Mn)

  AWS A5.10 ER 5556

  Description:

  Aluminium TIG wire containing nominal 5.3% Magnesium and 0.8% Manganese to produce a higher

  strength weld metal than the standard 5% Mg alloy. It is designed to weld the widely used structural

  alloy 5083 when full matching strength is required.

  Welding current:

  AC

  Shielding gas:

  I1, Argon 5-10 l/min

  I2, Helium 8-16 l/min

  I3, Argon/Helium 5-10 l/min

  Stamping

  Mg5Mn

  Wire composition, wt.%

  

  

  

  

  

  

  

  

  

  

  Mechanical properties

  Typical

  Yield strength, Rp0.2%: 135 MPa

  Tensile Strength, Rm: 275 MPa

  Elongation, A5 15%

  Product data:

  

   

  1,6 x 1000 2,5 kg 95071016

  2,0 x 1000 2,5 kg 95071020

  2,4 x 1000 2,5 kg 95071024

  3,2 x 1000 2,5 kg 95071032

  4,0 x 1000 2,5 kg 95071040

• Page 223

  221221

  Wires and fluxes for submerged arc

  welding of mild, non-alloyed steels

  Elgasaw 101 ....................................................222

  Elgasaw 102 ....................................................222

  Elgasaw 102Si .................................................222

  Elgasaw 103Si .................................................222

  Elgasaw 104 ....................................................222

  Elgaflux 211R ..................................................223

  Elgaflux 251B .................................................. 224

  Elgaflux 285B .................................................. 225

  Elgaflux 500B .................................................. 226

• Page 224

  222

  Elgasaw wires for submerged arc

  welding of mild, non-alloyed steels

  Description:

  A range of copper-coated wires available in the most commonly used sizes in a wide range of spool,

  drum and bobbin types. The wires can be combined with the appropriate Elgaux products to full

  specic application requirements for both welding characteristics and weld metal mechanical proper-

  ties. For wire and ux combination details, please refer to the individual Elgaux product information.

  For wires outside the standard programme, contact Business Unit Wire.

  Typical wire composition, wt%: Classication:

  Elgasaw C Si Mn Mo Ni EN ISO 14171-A AWS/SFA A5.17

  101 0.07 0.06 0.5 S1 EL12

  102 0.1 0.10 1.0 S2 EM12

  102Si 0.1 0.2 1.0 S2Si EM12K

  103Si 0.1 0.3 1.65 S3Si EH12K

  104 0.1 0.1 1.9 S4 EH14

• Page 225

  223

  Typical all-weld metal chemical Weld metal classication:

  composition, wt.%:

  Wire C Si Mn Mo Ni AWS/SFA A5.17 EN ISO 14171-A

  Elgasaw 101 0.07 0.6 1.0 F7AZ/F7PZ-EL12 S 42 A AR S1

  Elgasaw 102 0.07 0.6 1.2 F7A0/F7P0-EM12 S 42 A AR S2

  Elgasaw 102Si 0.07 0.7 1.3 F7AZ/F7PZ-EM12K S 46 A AR S2Si

  Typical all-weld metal mechanical properties:

  Wire: Elgasaw 101 102 102Si

  Yield strength, Re, MPa 450 480 500

  Tensile strength, Rm, MPa 540 580 600

  Elongation A5, % 26 25 24

  Impact energy CV, J: 101 102 102Si

  +20°C 70 70 60

  0°C 50 60 50

  - 20°C 30 40 30

  Description:

  Elgaux 211R is an agglomerated acid ux of the aluminate-rutile type. It is primarily designed for high

  speed llet welding with the single or twin-arc process where it exhibits an exceptional self-detaching

  slag and smooth, bright bead appearance. It is also suitable for butt welding thin and medium thick

  sections, providing excellent slag detachment even in narrow joints and root passes. Elgaux 211R is

  Si and Mn alloying and intended for use in combination with wires Elgasaw 101, 102 and 102Si, for

  welding mild and medium tensile steels where fracture toughness at low temperatures is not required.

  It is relatively insensitive to porosity caused by rust and primers and can be welded on AC and DC

  using single and multi-wire processes, with up to1100 A on a single wire. Elgaux 211R is suitable for

  general fabrication, two-run spiral pipe manufacture, box beams, n-tube walls and shipbuilding.

  Flux type: Aluminate-rutile

  Basicity index: 0.6

  Flux density:1.0kg/dm3

  Welding current: AC, DC

  Redrying temperature: 300-350°C, 2h

  Approvals: Contact Business Unit Wire

  Grain size: EN 760 2-16

  Product data:

  Product code Packing

  9801-0001 25 kg plastic bag

  9801-0002 600 kg BigPac

  Elgaux 211R

  Flux for submerged arc welding

  Classication

  EN ISO 14171-A S A AR 1 76 AC H5

• Page 226

  224

  Description:

  Elgaux 251B is an agglomerated, aluminate-basic ux providing an optimum combination of excellent

  operating characteristics and good fracture toughness properties down to –40

  o

  C.It is designed for butt

  and llet welding using single and multi-wire processes in mild, C-Mn and higher tensile steels. The

  slag is self-detaching even in narrow joints, leaving a smooth, clean weld bead and the ux is highly

  suitable for llet welding using the twin-arc process. Elgaux 251B can be used on AC and DC, with

  up to 1000A on a single wire and is suitable for general fabrication, box girders, shipbuilding, pressure

  vessels and line pipe manufacture.

  Flux type: Aluminate-basic

  Basicity index: 1.4

  Flux density: 1.1kg/dm3

  Welding current: AC, DC

  Redrying temperature: 300-350°C, 2h

  Typical all-weld metal chemical composition, wt.%: Weld metal classication:

  Wire C Si Mn Mo Ni AWS/SFA A5.17 EN ISO 14171-A

  Elgasaw 101 0.05 0.5 1.0 F6A2/F6P2-EL12 S 35 3 AB S1

  Elgasaw 102 0.05 0.5 1.4 F7A4/F6P4-EM12 S 38 4 AB S2

  Elgasaw 102Si 0.05 0.5 1.4 F7A4/F6P4-EM12K S 38 4 AB S2Si

  Elgasaw 103Si 0.05 0.6 1.7 F7A5/F7P5-EH12K S 42 4 AB S3Si

  AWS/SFA A5.23

  Elgasaw 102Mo 0.05 0.5 1.4 0.5 F8A2/F7P0-EA2-A2 S 46 2 AB S2Mo

  Typical all-weld metal mechanical properties:

  Wire: Elgasaw 101 102 102Si 103Si 102Mo

  Yield strength, Re, MPa 360 420 440 480 540

  Tensile strength, Rm, MPa 480 520 535 570 590

  Elongation A5, % 29 30 28 28 26

  Impact energy CV, J: 101 102 102Si 103Si 102Mo

  0°C 80 110 100 120 90

  -20°C 60 70 80 90 60

  -40°C 40 50 50 60 30

  Approvals:

  Elgasaw 102 LR TUV DB GL DNV MRS

  Elgasaw 102Mo DNV

  Grain size: EN 760 2-16

  Product data:

  Product code Packaging

  9802-0001 25 kg plastic bag

  9802-0002 600 kg BigPac

  Elgaux 251B

  Flux for submerged arc welding

  Classication

  EN ISO 14174-A S A AB 1 87 AC H5

• Page 227

  225

  Description:

  Elgaux 285B is an agglomerated, slightly Si and Mn alloying, aluminate-basic ux. It combines very

  good operability (slag removal, bead shape, bead nish) with low micro-oxide levels, enabling it to

  produce good impact toughness down to -40°C / -60°C. It is suitable for butt and llet welding using

  single, twin-arc and multi-wire processes. Together with the appropriate Elgasaw wires, Elgaux 285B

  is designed for C-Mn and low alloy steels for low temperature and high strength applications. Elgaux

  285B can be used on AC and DC, with up to 1000A on a single wire and is especially suitable for line

  pipe fabrication, pipeline production, pressure vessels, offshore structures and wind turbine tower

  manufacture.

  Flux type: Aluminate-basic

  Basicity index: 1.7

  Flux density: 1.1kg/dm3

  Welding current: AC, DC

  Redrying temperature: 300-350°C, 2h

  Approvals:

  Elgasaw 102, 103Si, TÜV

  Elgasaw 102, 103Si; MRS

  Grain size: EN 760 2-20

  Product data:

  Product code Packaging

  9804-0001 25 kg plastic bag

  9804-0002 600 kg BigPac

  Typical all-weld metal chemical composition, wt.%: Weld metal classication:

  Wire C Si Mn Mo Ni AWS/SFA A5.17 EN ISO 14171-A

  Elgasaw 102 0.06 0.3 1.3 F7A5/F6P6-EM12 S 42 4 AB S2

  Elgasaw 102Si 0.06 0.4 1.3 F7A5/F6P6-EM12K S 42 4 AB S2Si

  Elgasaw 103Si 0.06 0.4 1.7 F7A6/F7P6-EH12K S 46 5 AB S3Si

  Elgasaw 104 0.06 0.3 1.9 F7A6/F7P6-EH14 S 46 5 AB S4

  Typical all-weld metal mechanical properties:

  Wire: Elgasaw 102 102Si 103Si 104

  Yield strength, Re, MPa 452 460 480 500

  Tensile strength, Rm, MPa 540 550 580 600

  Elongation A5, % 28 28 28 27

  Impact energy CV, J: 102 102Si 103Si 104

  0°C 150 160 160 140

  -20°C 130 120 130 120

  -40°C 70 70 90 90

  -51°C 70 60

  Elgaux 285B

  Flux for submerged arc welding

  Classication

  EN ISO 14174-A S A AB 1 67 AC H5

• Page 228

  226

  Description:

  Elgaux 500B is a high basicity agglomerated, uoride-basic ux designed for use where optimal low

  temperature impact energy and CTOD fracture toughness properties are required. It produces low

  oxygen (O) weld metal , approximately 300ppm, resulting in excellent impact toughness down to -60°C

  and below, together with very low hydrogen levels. Elgaux 500B exhibits very good slag detachability,

  even in narrow gaps, along with smooth bead nish and tie-in. The ux is non-alloying with respect to

  Si and Mn and mechanical properties can be controlled by choice of suitably alloyed Elgasaw wires.

  It is suitable for multi-pass butt welding of medium and high tensile steels and also low alloyed steels

  using single and multiple wire systems. Elgaux 500B can be used on AC and DC, with up to 1000A

  on a single wire and is highly suitable for stringent fabrication sectors such as offshore, pressure ves-

  sels, high strength line pipe, petrochemical, cryogenic and nuclear components.

  Flux type: Fluoride-basic

  Basicity index: 3.1

  Flux density: 1.1kg/dm3

  Welding current: AC, DC

  Redrying temperature: 300-350°C, 2h

  Approvals:

  Elgasaw 103Si; TÜV

  Grain size: EN 760 2-20

  Product data:

  Product code Packaging

  9805-0001 25 kg plastic bag

  Typical all-weld metal chemical composition, wt.%: Weld metal classication:

  Wire C Si Mn Mo Ni Cr AWS/SFA A5.17 EN ISO 14171-A

  Elgasaw 103Si 0.06 0.35 1.35 F7A8/F6P8-EH12K S 42 6 FB S3Si

  Elgasaw 104 0.07 0.20 1.6 F7A8/F7P8-EH14 S 46 6 FB S4

  Typical all-weld metal mechanical properties:

  Wire: Elgasaw 103Si 104

  Yield strength, Re, MPa 470 490

  Tensile strength, Rm, MPa 525 550

  Elongation A5, % 29 27

  Impact energy CV, J: 103Si 104

  -20°C 200 180

  -40°C 175 155

  -51°C 155 140

  -60°C 130 110

  -62°C 100 100

  Elgaux 500B

  Flux for submerged arc welding

  Classication

  EN ISO 14174-A S A FB 1 55 AC H5

• Page 229

  227227

  Wires and fluxes for submerged

  arc welding of high tensile, low

  temperature and creep resistant steels

  Elgasaw 102Mo ...............................................228

  Elgasaw 103Mo ...............................................228

  Elgasaw 104Mo ...............................................228

  Elgasaw 103Ni1Mo1/4 ....................................228

  Elgasaw 103Ni1Mo .........................................228

  Elgasaw 103NiCrMo2.5 ...................................228

  Elgasaw 102Ni1 ..............................................228

  Elgasaw 102Ni2 ..............................................228

  Elgasaw 102Ni2Cu ..........................................228

  Elgasaw EB2R .................................................228

  Elgasaw EB3R .................................................228

  Elgaflux 285B .................................................. 229

  Elgaflux 500B .................................................. 230

  Elgaflux 400B .................................................. 231

• Page 230

  228

  Elgasaw wires for submerged arc

  welding of high tensile, low temperature

  and creep resistant steels

  Description:

  This range of low alloyed, copper-coated wires can be combined with the appropriate Elgaux pro-

  ducts to full specic application requirements for both welding characteristics and weld metal mecha-

  nical properties. For wire and ux combination details, please refer to the individual Elgaux product

  information. For wires outside the standard programme, contact Business Unit Wire.

  Typical wire composition, wt%: Classication:

  Elgasaw C Si Mn Mo Ni Cr EN ISO 14171-A AWS/SFA

  A5.23

  102Mo 0.1 0.15 1.0 0.5 S2Mo EA2

  103Mo 0.1 0.15 1.5 0.5 S3Mo EA4

  104Mo 0.1 0.10 1.9 0.5 S4Mo EA3

  103NiMo1/4 0.1 0.2 1.4 0.2 1.0 S3Ni1Mo0.2 ENi5

  103Ni1Mo 0.1 0.2 1.5 0.5 1.0 S3Ni1M0 EF3

  103NiCrMo2.5 0.12 0.2 1.5 0.5 2.5 0.7 S3Ni2.5CrMo* ~EM4

  102Ni1 0.1 0.15 1.0 1.0 S2Ni1 ENi1

  102Ni2 0.1 0.15 1.0 2.2 S2Ni2 ENi2

  102Ni1Cu 0.1 0.2 1.0 Cu0.5 0.8 0.2 S2Ni1Cu EG

  EB2R 0.1 0.15 0.8 0.5 1.2 EN12070: SCrMo1 EB2R

  EB3R 0.1 0.15 0.6 1.0 2.6 EN12070: SCrMo2 EB3R

  *EN ISO 26304-A

• Page 231

  229

  Description:

  Elgaux 285B is an agglomerated, slightly Si and Mn alloying, aluminate-basic ux. It combines very

  good operability (slag removal, bead shape, bead nish) with low micro-oxide levels, enabling it to

  produce good impact toughness down to -40°C / -60°C. It is suitable for butt and llet welding using

  single, twin-arc and multi-wire processes. Together with the appropriate Elgasaw wires, Elgaux 285B

  is designed for C-Mn and low alloy steels for low temperature and high strength applications. Elgaux

  285B can be used on AC and DC, with up to 1000A on a single wire and is especially suitable for line

  pipe fabrication, pipeline production, pressure vessels, offshore structures and wind turbine tower

  manufacture.

  Flux type: Aluminate-basic

  Basicity index: 1.7

  Flux density: 1.1kg/dm3

  Welding current: AC, DC

  Redrying temperature: 300-350°C, 2h

  Grain size: EN 760 2-20

  Approvals: Elgasaw 102Mo; TÜV

  Elgaux 285B

  Flux for submerged arc welding

  Classication

  EN ISO 14174-A S A AB 1 67 AC H5

  Product data:

  Product code Packaging

  9804-0001 25 kg plastic bag

  9804-0002 600 kg BigPac

  Typical all-weld metal chemical composition, wt.%: Weld metal classication:

  Wire C Si Mn Mo Ni AWS/SFA A5.23 EN ISO 14171-A

  Elgasaw 102Mo 0.06 0.35 1.3 0.5 F8A4/F8P2-EA2-A2 S 46 3 AB S2Mo

  Elgasaw 103Mo 0.06 0.35 1.6 0.5 F8A6/F8P5-EA4-A4 S 50 4 AB S3M0

  Elgasaw 104Mo 0.06 0.3 1.8 0.5 F9A5/F8P4-EA3-A3 S 50 5 AB S4MO

  Elgasaw 103NiMo1/4 0.05 0.4 1.5 0.2 0.9 F8A5/F8P4-ENi5-Ni5 S 46 4 AB S3Ni1Mo 0.2

  Elgasaw103Ni1Mo 0.05 0.4 1.7 0.5 0.9 F9A4/F9P2-EF3-F3 S 50 3 AB S3Ni1Mo

  Elgasaw 102Ni1 0.05 0.3 1.3 0.9 F7A6/F7P8-ENi1-Ni1 S 46 5 AB S2Ni1

  Elgasaw 102Ni2 0.05 0.3 1.3 2.1 F8A8/F7P8-ENi2-Ni2 S 46 6 AB S2Ni2

  Elgasaw 102Ni1Cu 0.08 0.4 1.4 Cu0.5 0.75 F8A4-EG-G S 46 3 AB S2Ni1Cu

  Typical all-weld metal mechanical properties:

  Wire: Elgasaw 102Mo 103Mo 104Mo 103NiMo1/4 103Ni1Mo 102Ni1 102Ni2 102Ni1Cu

  Yield strength, Re, MPa 560 590 600 530 650 500 525 480

  Tensile strength, Rm, MPa 600 650 670 590 700 550 580 590

  Elongation A5, % 26 26 25 26 24 27 26 27

  Impact energy CV,J: 102Mo 103Mo 104Mo 103NiMo1/4 103Ni1Mo 102Ni1 102Ni2 102Ni1Cu

  0°C 110 120 140 130 100 185

  -20°C 90 100 125 110 80 130 150 80

  -40°C 45 70 85 65 50 90 120 50

  -46°C 55 65 50 40

  -51°C 60 90

  -62°C 65

• Page 232

  230

  Description:

  Elgaux 500B is a high basicity agglomerated, uoride-basic ux designed for use where optimal low

  temperature impact energy and CTOD fracture toughness properties are required. It produces low

  oxygen (O) weld metal , approximately 300ppm, resulting in excellent impact toughness down to -60°C

  and below, together with very low hydrogen levels. Elgaux 500B exhibits very good slag detachability,

  even in narrow gaps, along with smooth bead nish and tie-in. The ux is non-alloying with respect to

  Si and Mn and mechanical properties can be controlled by choice of suitably alloyed Elgasaw wires.

  It is suitable for multi-pass butt welding of medium and high tensile steels and also low alloyed steels

  using single and multiple wire systems. Elgaux 500B can be used on AC and DC, with up to 1000A

  on a single wire and is highly suitable for stringent fabrication sectors such as offshore, pressure ves-

  sels, high strength line pipe, petrochemical, cryogenic and nuclear components.

  Flux type: Fluoride-basic

  Basicity index: 3.1

  Flux density: 1.1kg/dm3

  Welding current: AC, DC

  Redrying temperature: 300-350°C, 2h

  Approvals: Elgasaw 103NiMo, 102Ni2: TÜV

  Grain size: EN 760 2-20

  Product data:

  Product code Packaging

  9805-0001 25 kg hermetically sealed

  plastic bag

  Elgaux 500B

  Flux for submerged arc welding

  Classication

  EN ISO 14174-A S A FB 1 55 AC H5

  Typical all-weld metal chemical composition, wt.%: Weld metal classication:

  Wire C Si Mn Mo Ni Cr AWS/SFA A5.23 EN ISO 14171-A

  Elgasaw 102Mo 0.07 0.2 0.9 0.5 F7A6/F7P6-EA2-A2 S 46 5 FB S2Mo

  Elgasaw 103Mo 0.07 0.2 1.3 0.5 F8A6/F8P6-EA4-A4 S 50 5 FB S3Mo

  Elgasaw 104Mo 0.07 0.2 1.5 0.5 F8A8/F8P8-EA3-A3 S 50 5 FB S4Mo

  Elgasaw 103NiMo1/4 0.06 0.25 1.1 0.2 0.9 F7A10/F7PIO-ENi5-Ni5 S 46 7 FB S3NiMo0.2

  Elgasaw 103Ni1Mo 0.06 0.25 1.3 0.5 0.9 F9A10/F9P6-EF3-F3 S 50 5 FB S3Ni1Mo

  Elgasaw 102Ni1 0.06 0.2 1.0 0.9 F7A10/F7P10-ENi1-Ni1 S 42 6 FB S2Ni1

  Elgasaw 102Ni2 0.06 0.2 1.0 2.1 F7A10/F7P15-ENi2-Ni2 S 42 8 FB S2Ni2

  Elgasaw 103NiCrMo2.5 0.07 0.3 1.25 0.5 2.5 0.6 F11A8/F11P6-EG-G S 69 6 FB S3Ni*

  Typical all-weld metal mechanical properties:

  Wire: Elgasaw 102Mo 103Mo 104Mo 103NiMo1/4 103Ni1Mo 102Ni1 102Ni2 103NiCrMo2.5

  Yield strength,Re, MPa 500 560 580 500 600 460 470 760

  Tensile strength,Rm MPa 560 600 630 560 670 520 540 830

  Elongation A5, % 25 25 24 27 24 28 28 22

  Impact energy CV,J:

  102Mo 103Mo 104Mo 103NiMo1/4 103Ni1Mo 102Ni1 102Ni2 103NiCrMo2.5

  0°C 190 170 190 125

  -20°C 170 150 160 190 160 180 190 110

  -40°C 120 100 110 170 110 140 170 90

  -51°C 90 80 85 150 80 120 75

  -60°C 45 55 65

  -62°C 130 55 90 140 60

  -73°C 70 120

  *EN ISO 26304-A

• Page 233

  231

  Description:

  Elgaux 400B is a high basicity agglomerated, uoride-basic ux designed for welding Cr-Mo creep

  resistant steels. The very low impurity levels in the ux produce an extremely clean weld metal,

  particularly with respect to P pick-up, and enable high impact strength properties to be achieved, even

  after step cooling heat treatment.

  Elgaux 400B can be used on both AC and DC, but AC is recommended for optimum impact proper-

  ties. Elgaux 400B exhibits very good operability characteristics, including good slag detachability in

  narrow gap joints. Typical fabrication sectors are pressure vessels, power generation and petrochemi-

  cal industries.

  Flux type: Fluoride-basic

  Basicity index: 3.1

  Flux density: 1.1kg/dm3

  Welding current: AC, DC

  Redrying temperature: 300-350°C, 2h

  Elgaux 400B

  Flux for submerged arc welding

  Classication

  EN ISO 14174-A S A FB 1 55 AC H5

  Approvals:

  Contact Business Unit Wire

  Grain size: EN 760 2-20

  Product data:

  Product code Packaging

  9806-0001 25kg hermetically sealed

  plastic bag

  Typical all-weld metal chemical composition, wt.%: Weld metal classication:

  Wire C Si Mn Mo Ni Cr AWS/SFA A5.23

  Elgasaw EB2R 0.08 0.2 0.8 0.5 1.2 F8P4-EB2R-B2R **

  Elgasaw EB3R 0.08 0.2 0.6 1.0 2.3 F8P4-EB3R-B3R **

  ** Bruscato factor(X): 100(10P+5Sb+4Sn+As)=12max

  Typical all-weld metal mechanical properties: (*690°C/8h))

  Wire: Elgasaw EB2R* EB3R*

  Yield strength, Re, MPa 470 500

  Tensile strength, Rm, MPa 570 600

  Elongation A5, % 27 25

  Impact energy CV, J: EB2R* EB3R*

  0°C 140 180

  -20°C 110 160

  -30°C 100 130

  -40°C 80 100

• Page 234

  232

• Page 235

  233233

  Wires and fluxes for submerged

  arc welding of stainless steels &

  Ni-base alloys

  Cromasaw 308L .............................................. 234

  Cromasaw 308H .............................................234

  Cromasaw 347 ................................................ 234

  Cromasaw 316L .............................................. 234

  Cromasaw 317L .............................................. 234

  Cromasaw 318 ................................................ 234

  Cromasaw 309L .............................................. 234

  Cromasaw 309MoL .........................................234

  Cromasaw 310 ................................................ 234

  Cromasaw Duplex ...........................................234

  Cromasaw 2507 .............................................. 234

  Cromasaw 82 .................................................. 234

  Cromasaw 625 ................................................ 234

  Cromaflux 300B ..............................................236

  Cromaflux 380 ................................................237

• Page 236

  234

  Description:

  The Cromasaw wire programme is a range of stainless steel and Ni-base wires for submerged arc

  welding. They include the most commonly used grades and are available in a size range suitable for a

  broad scope of applications. These wires can be combined with the appropriate Cromaux product to

  satisfy specic application requirements as regards welding characteristics and weld metal properties.

  For wire and ux combination details, please refer to the individual Cromaux product information.For

  wires outside the standard programme, contact Business Unit Wire.

  Cromasaw wires

  Product: Product code:

  Cromasaw 308L; 9803-5024/32/40

  Intended for austenitic stainless steels of the 304,

  304L type. Also suitable for 347and 321 grades,

  provided service temperatures are below 400°C.

  Cromasaw 308H; 9801-5024/32/40

  Deposits a 20%Cr-10%Ni weld metal with control-

  led carbon content (0.04%-0.08%). for creep

  strength and oxidation resistance at temperatures

  up to 800°C.

  Cromasaw 347; 9823-5024/32/40

  Intended for stabilised austenitic stainless steels

  of the 347 and 321 grades, used for structural

  applications at temperatures above 400°C. Also

  suitable for 304 and 304L grades.

  Cromasaw 316L; 9811-5024/32/40

  Intended for austenitic stainless steels of the 316,

  316L type.

  Cromasaw 317L; 9812-5024/32/40

  Intended for austenitic stainless steels of the 317L

  type, alternatively 316 types where higher Mo

  specied.

  Cromasaw 318; 9813-5024/32/40

  For welding Nb or Ti stabilised variants of 316

  stainless steels, used at service temperatures

  above 400°C.

  Cromasaw 309L; 9804-5024/32/40

  Intended for dissimilar joints between stainless

  and mild or low alloy steels, under conditions

  of medium restraint and/or moderate dilution.

  Suitable for buffer layers prior to overlaying with

  Cromasaw 308L or 316L.

  Product: Product code:

  Cromasaw 309MoL; 9826-5024/32/40

  Deposits an over-alloyed austenitic stainless

  steel enabling the weld metal to tolerate dilution

  from dissimilar and difcult-to weld steels without

  hot cracking. Suitable for buffer layers prior to

  overlaying with Cromasaw 316L/317L

  Cromasaw 310; 9806-5024/32/40

  Intended for welding matching, fully austenitic

  stainless steels, used for corrosion and oxida-

  tion resistance at elevated temperatures. Also

  suitable for difcult–to–weld steels.

  Cromasaw Duplex; 9816-5024/32/40

  Intended for duplex stainless steels. Also suita-

  ble for joining duplex to mild or low alloy steels,

  as well as dissimilar joints between stainless and

  mild or low alloy steels under conditions of high

  restraint and/or high dilution.

  Cromasaw 2507 9817-5024/32/40

  Intended for super duplex type stainless steels.

  Cromasaw 82; 9818-5024/32/40

  Intended for matching and similar composition

  Ni-base alloys, particularly where used for high

  temperature service. Suitable for dissimilar joints

  between Cr-Mo and stainless steels.

  Cromasaw 625; 9820-5016/20/24

  Intended for matching and similar composition

  Ni-base alloys. Highly suitable for welding 9% Ni

  steels for cryogenic service. Can also be used to

  weld high Mo content stainless steels.

• Page 237

  235

  Cromasaw wires

  Typical wire composition, wt.%: Classication:

  Cromasaw C Si Mn Cr Ni Mo Others

  EN ISO 14343-

  A

  AWS/SFA

  A5.9

  308L 0.015 0.4 1,8 20.0 10.0 S 19 9 L ER 308L

  308H 0.06 0.4 1.8 20.0 10.0 S 19 9 H ER 308H

  347 0.04 0.4 1.4 19.5 9.5 Nb 0.6 S 19 9 Nb ER 347

  316L 0.015 0.4 1.8 18.7 11.5 2.8 S 19 12 3 L ER 316L

  317L 0.015 0.4 1.8 20.0 14.5 3.7 S 19 13 4L ER 317L

  318 0.06 0.4 1.8 19.0 12.5 2.5

  Nb 0.6

  S 19 12 3 Nb ER 318

  309L 0.015 0.4 1.8 23.5 13.5 S 23 12 L ER 309L

  309MoL 0.015 0.4 1.8 22.0 14.5

  2.8

  S 23 12 2 L (ER 309MoL)

  310 0.10 0.4 1.8 26.0 21.0 S 25 20 ER 310

  Duplex 0.015 0.5 1.5 23.0 9.0 3.2 N 0.15 S 22 9 3 NL ER 2209

  2507 0.015 0.3 0.8 25.0 9.5 4.0 N 0.24 S 25 9 4 NL ER 2594

  AWS/SFA

  A5.14

  82 0.01 0.1 3.0 22.0 73.0 Nb 2.5, Fe 0.5 ER NiCr-3

  625 0.01 0.1 0.2 22.0 bal. 9.0 Nb 3.6, Fe 0.4 ERNiCrMo-3

• Page 238

  236

  Description:

  Cromaux 300B is a high basicity, non-alloying agglomerated ux for submerged arc welding of aus-

  tenitic, duplex and super-duplex stainless steels. Slag detachability is excellent, even in narrow joints

  and with stabilised deposits, leaving a smooth, bright bead surface nish. Cromaux 300B is desig-

  ned for both butt and llet welding and can be used on DC with up to 900A on a single wire. The high

  basicity level of Cromaux 300B gives minimal Cr burn-out losses and also produces a low content of

  microslag inclusions, ensuring very good low temperature fracture toughness properties.

  Flux type: Fluoride-basic

  Basicity index: 2.3

  Flux density: 1.0kg/dm3

  Welding current: DC

  Redrying temperature: 300-350°C, 2h

  Grain size: EN 760 2-16

  Approvals:

  Cromasaw 308L, 316L; TÜV CL

  Cromasaw 318, 347; TÜV

  Cromasaw Duplex; LR TÜV DNV CL

  Product data:

  Product code Packaging

  9800-0001 25kg plastic-lined paper bag

  Cromaux 300B

  Flux for submerged arc welding

  Classication

  EN ISO 14174-A S A FB 2 DC H5

  Typical all-weld metal chemical composition, wt.%:

  Wire C Si Mn Cr Ni Mo Others FN *

  Cromasaw 308L 0.02 0.6 1.4 19.5 10.0 7

  Cromasaw 308H 0.05 0.6 1.4 19.5 10.0 4

  Cromasaw 347 0.04 0.6 1.0 19.1 9.3 0.5 Nb 8

  Cromasaw 316L 0.02 0.6 1.4 18.3 11.3 2.8 8

  Cromasaw 317L 0.02 0.6 1.4 19.5 14.3 3.5 6

  Cromasaw 318 0.05 0.6 1.4 18.6 12.3 2.5 0.5Nb 4

  Cromasaw 309L 0.02 0.6 1.4 23.0 13.3 10

  Cromasaw 309MoL 0.02 0.6 1.4 21.5 14.2 2.8 12

  Cromasaw 310 0.10 0.4 1.4 25.3 21.0 0

  Cromasaw 312 0.10 0.7 1.4 29 9 60

  Cromasaw Duplex 0.02 0.7 1.2 22.5 9.0 3.2 0,13N 48

  Cromasaw 2507 0.02 0.5 0.5 24.6 9 3.9 0.24N 49

  * FN WRC-92

  Typical all-weld metal mechanical properties:

  Wire: Cromasaw 308L 308H 347 316L 317L 318 309L 309MoL 310 312 Duplex 2507

  Yield strength, Re, MPa 390 390 440 400 420 430 420 470 400 650 620 650

  Tensile strength, Rm, MPa 550 550 620 580 590 600 580 660 600 800 780 840

  Elongation A5, % 36 36 36 36 35 34 38 30 38 24 26 26

  Impact energy CV,J: 308L 308H 347 316L 317L 318 309L 309MoL 310 312 Duplex 2507

  +20°C 120 120 100 100 130 130 100 60 150 40 110 95

  -20°C 100 85

  -40°C 95 75

  -60°C 110 75 60

  -196°C 50 40 50 50 40 50

• Page 239

  237

  Description

  Cromaux 380 is a fused, calcium-silicate ux intended for use with Ni-base wires where it provides

  excellent slag detachability, even in restricted joints, and clean, bright deposit nish with low bead

  prole and smooth tie-in. Cromaux 380 is also suitable for use in combination with austenitic and

  duplex stainless steel wires for high speed llet welding, using the single or twin-arc process, or where

  welding at the lower current range is required, e.g. thinner material. Being non-hygroscopic (fused), it

  can further be used to weld low alloy-high strength steels where very low hydrogen levels are critical.

  Cromaux 380 is for use on DC only and is suitable for butt welding 9% Ni steels in combination with

  Cromasaw 625, butt welding with alloy 59 and alloy C276 wires, cladding with Ni-base wires, high

  productivity llet welding with austenitic and duplex stainless steel wires and power generation n-tube

  walls in P91 steel.

  Flux type: Calcium-silicate

  Basicity index: 1.3

  Flux density: 1.5kg/dm3

  Welding current: DC

  Redrying temperature: 150-250°C, 2h to

  remove surface moisture for critical use

  Cromaux 380

  Flux for submerged arc welding

  Classication

  EN ISO 14174-A S F CS 2 DC H5

  Approvals:

  Contact Business Unit Wire

  Grain size: EN 760 1-16

  Product data:

  Product code Packaging

  9798-0001 20kg plastic bag

  Typical all-weld metal chemical composition, wt.%:

  Wire C Si Mn Cr Ni Mo Others FN *

  Cromasaw 82 0.02 0.3 2.3 21.3 bal. Nb 2.1, Fe 0.5

  Cromasaw 625 0.02 0.3 0.3 21.3 bal. 9.0 Nb 3.2, Fe 0.4

  Cromasaw 316L 0.02 0.7 1.3 18.2 11.3 2.6 8

  Cromasaw Duplex 0.02 0.8 1.3 22.0 8.6 3.0 N 0.13 45

  Cromasaw 312 0.10 0.8 1.3 29 9 60

  * FN WRC-92

  Typical all-weld metal mechanical properties:

  Wire: Cromasaw 82 625 316L Duplex 312

  Yield strength, Re, MPa 380 450 390 620 650

  Tensile strength, Rm,MPa 630 720 570 780 800

  Elongation A5, % 45 40 38 28 24

  Impact energy CV, J: 82 625 316L Duplex 312

  +20°C 150 150 95 90 30

  -20°C 85

  -40°C 80

  -60°C 65

  -196°C 100 70 40

• Page 240

  238

• Page 241

  239239

  Strips and fluxes for electroslag strip

  cladding with stainless and Ni-base

  alloys

  Cromastrip 308L .............................................240

  Cromastrip 347L .............................................240

  Cromastrip 316L .............................................240

  Cromastrip 317L .............................................240

  Cromastrip 309L .............................................240

  Cromastrip 309LNb .........................................240

  Cromastrip 21.11.L .........................................240

  Cromastrip 21.11.LNb .....................................240

  Cromastrip 21.13.3L .......................................240

  Cromastrip 82 .................................................240

  Cromastrip 625 ...............................................240

  Cromaflux 480 ESC ......................................... 241

  Cromaflux 450 ESC ......................................... 241

  Cromaflux 650 ESC ......................................... 241

• Page 242

  240

  Strips for electroslag and submerged

  arc cladding with stainless and Ni-base

  alloys

  Cromastrip C Si Mn Cr Ni Mo Others EN ISO 14343-A AWS/SFA A5.9

  308L <0.02 0.4 1,8 20.0 10.5 B 19 9 L EQ 308L

  347L <0.02 0.4 1.8 20.0 10.5 Nb 0.5 B 19 9 Nb EQ 347

  316L <0.02 0.4 1.8 19.0 12.5 2.8 B 19 12 3 L EQ 316L

  317L <0.02 0.4 1.6 19.0 13.5 3.5 B 19 13 4L EQ 317L

  309L <0.02 0.4 1.8 24.0 13.0 B 23 12 L EQ 309L

  309LNb <0.02 0.3 1.8 24.0 13.0 Nb 0.7 B 23 12 Nb (EQ 309LNb)

  21.11.L <0.02 0.3 1.8 21.0 11.0 B 22 12 L (EQ 309L)

  21.11.LNb <0.02 0.3 1.8 21.0 11.0 Nb 0.6 B 22 12 LNb (EQ 347L)

  21.13.3L <0.02 0.3 1.8 21.0 13.5 2.8 (B 23 12 2 L) (EQ 309LMo)

  AWS/SFA A5.14

  82 0.02 0.1 3.0 20.0 Bal. Nb 2.0,Fe0.4 EQNiCr3

  625 0.02 0.1 0.2 22.0 Bal. 9.0 Nb3.5, Fe0.4 EQNiCrMo-3

• Page 243

  241

  Cromaux 480 ESC

  Cromaux 480 ESC is a non-alloying agglomerated uoride-basic ux designed for electroslag strip

  cladding with stainless steel alloys at standard travel speeds (15-25cm/min.). Slag detachment is

  excellent, leaving a bright deposit nish with smooth inter-bead tie-in.

  Classication: EN ISO 14174 ES A FB 2B 5644 DC

  Flux type: Fluoride-basic

  Basicity index: 2.6

  Flux density: 1.1kg/dm3

  Grain size: 2-16

  Welding current: DC+

  Redrying temperature: 300-350° C/2h

  Packaging: 25kg hermetically sealed plastic bags

  Cromaux 450 ESC

  Cromaux 450 ESC is a non-alloying agglomerated uoride-basic ux designed for electroslag strip

  cladding with stainless steel alloys at high travel speeds (25-35cm/min.). Suitable for large diameter

  vessels and at surfaces. Excellent slag detachment, leaving a bright deposit nish with smooth inter-

  bead tie-in.

  Classication: EN ISO 14174 ES A FB 2B 5644 DC

  Flux type: Fluoride-basic

  Basicity index: 4.5

  Flux density: 1.0kg/dm3

  Grain size: 2-16

  Welding current: DC+

  Redrying temperature: 300-350° C/2h

  Packaging: 25kg hermetically sealed plastic bags

  Cromaux 650 ESC

  Cromaux 650 ESC is a non-alloying agglomerated uoride-basic ux designed for electroslag strip

  cladding with Ni-base alloys, e.g NiCr3 and NiCrMo-3 types. Slag detachment is excellent, leaving a

  bright deposit nish with smooth inter-bead tie-in. The ux operates over a wide range of travel speeds

  and is suitable for both single layer and two layer techniques.

  In combination with Cromastrip 625 a single layer deposit of type NiCrMo-3 can be achieved with

  around 10%Fe. With the same combination a two layer deposit, 6.5-7.0mm total thickness, can be

  achieved with 5%Fe max. at a depth of 3mm below the top surface.

  Classication: EN ISO 14174 ES A FB 2B 5644 DC

  Flux type: Fluoride-basic

  Basicity index: 4.5

  Flux density: 1.1kg/dm3

  Grain size: 2-14

  Welding current: DC+

  Redrying temperature: 300-350° C/2h

  Packaging: 25kg hermetically sealed plastic bags

  Fluxes for electroslag strip cladding with

  stainless and Ni-base alloys

• Page 244

  242

  Flux-Strip combination

  Selection guide

  Deposit

  Chemistry

  No.of layers Cromaux Cromastrip

  Layer 1

  Cromastrip

  Layer 2

  308L 1

  1

  2

  450 ESC

  450 ESC

  450 ESC

  21.11L

  309L

  309L 308L

  316L 1

  2

  480 ESC

  450 ESC

  21.13.3L

  309L 316L

  317L 2 480 ESC 21.13.3L 317L

  347 1

  2

  1

  480 ESC

  480 ESC

  450 ESC

  21.11.LNb

  21.11.LNb

  309LNb

  347L

  82 2 650 ESC 82 82

  625 (10%Fe)

  625 (<5%Fe)

  1

  2

  650 ESC

  650 ESC

  625

  625 625

  For further information, contact Elga.

• Page 245

  243243

  Elga Gouging Electrode ................................... 244

  Ceramic backing .............................................245

  Other products

• Page 246

  244

  

  

  Classification:

  Description:

  Elga Gouging Electrode is a copper coated carbon-graphite electrode used for air carbon-arc cutting

  and gouging. The arc is used to progressively melt the base material which is subsequently blown

  away by high velocity jets of compressed air. Because the process is physical rather than dependent

  on oxidation it can be used on most metals. The process leaves a clean surface free from slag and

  further surface preparation is not usually necessary. Applications include weld joint preparation,

  cutting and perforating and removal of weld and material defects.

  Inner carton: 50 pcs

  Outer carton: 250 pcs

  Welding current:

  DC+

  Hydrogen content / 100 g weld metal

  Product data

  

  

  

  

     

  

  

  

  

  

  4x305 89693004

  - -

  5x305 89693005

  - -

  6x305 89693006

  - -

  8x305 89693008

  - -

  10x30

  5

  89693010

  - -

  13x35

  5

  89693513

  - -

• Page 247

  245

  Elga Ceramic Backing is used to provide root pass

  support when welding from one side only and is

  an extremely effective way to rationalise welding

  procedures and reduce production costs. Welding

  of root passes is normally the most critical part of

  the weld and hence the most costly. By using Elga

  ceramic backing, you can reduce production costs

  substantially.

  Benefits with Elga Ceramic Backing

  Reduced production costs:

  •฀Eliminates the need for back-gouging, grinding

  and rewelding operations on the reverse side.

  •฀Significant savings in costs associated with

  turning large and heavy plates or structures

  in order to weld the second side in the flat

  position.

  •฀Increased productivity when welding root runs

  in position 1G/PA, 2G/PC and 3G/PF.

  •฀Simpler joint preparation and reduced set-up

  time because tolerances for the root gap are

  greater.

  •฀Use of higher welding currents, which means

  higher deposition rates and increased pro-

  ductivity.

  Quality improvements:

  •฀Smooth, even root bead with slightly convex

  profile and excellent blend-in with base

  material.

  •฀The ceramic material does not emit fumes and

  contains no moisture. Ideal for low-hydrogen

  applications.

  •฀When welding in enclosed spaces the wor-

  king environment is not polluted by fumes

  from arc-air gouging, grinding and rewelding

  operations.

  Typical examples of ceramic backing applications.

  Useful tips when using Elga Ceramic Backing

  •฀Use relatively low current/welding speed.

  For Elgacore < 200A and < 200 mm/min, for

  Cromacore < 160A.

  •฀Dirt, mill scale, coatings and other contamina-

  tion to be removed from the joint faces before

  welding.

  •฀End craters should be fully ground out.

  •฀Maximum 1 m root run at a time, before next

  pass applied.

  Ceramic backing

• Page 248

  246

  Welding economy

  The use of ceramic backing offers significant econo-

  mic advantages. Take a look at a couple of examples

  based on labour cost and time to complete the job.

  Switching from MMA to FCAW with Elga Cera-

  mic Backing

  In this example we have used an average welding

  speed (55 mm/min for MMA and 150 mm/min for

  FCAW with backing) and a labour cost of 40€/h

  for the welder.

  Using a 2,5 mm electrode:

  Typical deposition rate is 0,6-0,7 kg/h.

  Welding speed 40-70 mm/min.

  Characteristic of MMA is a low arcing time factor.

  With a 2,5 mm electrode, only a 50-70 mm weld

  length can be achieved between electrode changes.

  Flux cored wire and backing (single-sided

  welding):

  Switching from two-sided welding to single-

  sided with flux cored wire and ceramic

  backing

  Labour cost

  €/ m

  1. Back-gouging

  3. Rewelding on the re-

  verse side, depending on

  the construction.

  Substantially higher

  productivity since all

  ”extra work” has been

  eliminated.

  2. Grinding

  Two-sided welding

  means additional

  time for:

  Single-sided welding

  with flux cored wire

  and backing:

  Two-sided welding Single-sided welding

  with backing

  0

  20

  40

  60

  80

  100

  120

  MMA

  FCAW with backing

  Typical deposition rate is 2,5-3,0 kg/h.

  Welding speed 100-200 mm/min.

  Characteristic of flux cored wire with backing is a

  very high arcing time factor. A 1 meter long root

  pass can be welded non-stop.

  Total time comparison

  0

  10

  20

  30

  40

  50

  60

  70

  80

  90

  100

  12

  Rewelding of reverse side

  Gouging & grinding

  Mounting of backing

  Root welding

• Page 249

  247

  Elga ceramic backing

  Valid for all ceramic backing from Elga:

  Grey ceramic backing on Alu-tape

  Welding positions: PA, PC, PF

  Please visit www.elga.se to see our updated range of Elga ceramic backing!

  12

  Length of detail: 30 mm

  Length of detail: 25 mm

  Length of detail: 30 mm

  Length of detail: 25 mm

  Art. nr: 86640600

  Joint preparation: X and K-joints

  Welding consumable: Rutile and metal

  cored wire

  Root gap: 3-5 mm

  Diameter: 6,0 mm

  Length per individual tile: 30 mm

  Pieces per box: 40

  Pieces per pallet: 4480

  Art. nr: 86660600

  Joint preparation: X and K-joints

  Welding consumable: Rutile and metal

  cored wire

  Root gap: 5-7 mm

  Diameter: 10 mm

  Length per individual tile: 30 mm

  Pieces per box: 40

  Pieces per pallet: 4480

  Art. nr: 86670600

  Joint preparation: X and K-joints

  Welding consumable: Rutile and metal

  cored wire

  Root gap: 7-10 mm

  Diameter:12 mm

  Length per individual tile: 30 mm

  Pieces per box: 30

  Pieces per pallet: 3360

  Art. nr: 86800600

  Joint preparation: V-joints

  Welding consumable: Rutile flux cored

  wire

  Root gap: 3-8 mm

  Tile width: 26 mm

  Tile height: 8,5 mm

  Groove depth: 1,3 mm

  Groove width: 13 mm

  Length per individual tile: 25 mm

  Pieces per box: 30

  Pieces per pallet: 3360

  12,5

  26

  8

  1,3

  13

  26

  8,5

  1,3

  10

  Art. nr: 86650600

  Joint preparation: X and K-joints

  Welding consumable: Rutile and metal

  cored wire

  Root gap: 4-6 mm

  6,0

  Length of detail: 30 mm

  8,0

  Length of detail: 30 mm

  Art. nr: 86980600

  Joint preparation: V-joints

  Welding consumable: Metal cored wire

  and solid wire

  Root gap: 3-5 mm

  Tile width: 26 mm

  Tile height: 8 mm

  Groove depth: 1,3 mm

  Groove width: 6 mm

  Length per individual tile: 25mm

  Pieces per box: 30

  Pieces per pallet: 3360

  Art. nr: 86990600

  Joint preparation: V-joints

  Welding consumable: Rutile flux cored

  wire

  Root gap: 3-7 mm

  Tile width: 26 mm

  Tile height: 8 mm

  Groove depth: 1,3 mm

  Groove width: 12,5 mm

  Length per individual tile: 25 mm

  Pieces per box: 30

  Pieces per pallet: 3360

  6

  26

  8

  1,3

  Length of detail: 25 mm

  Base material: stainless and mild or low

  alloy steels

  Length per piece: 600 mm

  Diameter: 8,0 mm

  Length per individual tile: 30 mm

  Pieces per box: 40

  Pieces per pallet: 4480

• Page 250

  248

• Page 251

  249249

  Storage and handling of welding consumables ...................................................250

  Welding of high yield strength structural steels ..................................................254

  Guidelines for the usage of cored wires .............................................................. 255

  Types of certificates avaliable ..............................................................................257

  Packaging ...........................................................................................................258

  Welding Positions, ASME and EN Standards ......................................................261

  Mechanical testing of weld metal ........................................................................ 262

  Deposition data ................................................................................................... 263

  Aluminium and aluminium alloys. Recommended MIG wires and TIG rods. .......264

  Guide to:

  EN ISO 2560-A: MMA electrodes for non-alloyed and fine grain

  steels ..................................................................................................................265

  EN ISO 18275-A: MMA electrodes for high strength steels .................................266

  EN ISO 3581-A: MMA electrodes for stainless and heat resisting steels .............267

  AWS A5.1: Carbon steel electrodes for SMAW ....................................................268

  AWS A5.4: Stainless steel electrodes för SMAW .................................................269

  AWS A5.5: Low alloy steel electrodes for SMAW ................................................ 270

  EN ISO 14341: Wire electrodes and deposits for gas shielded metal arc

  welding of non-alloy and fine grain steels ........................................................... 271

  EN ISO 636: Rods, wires and deposits for tungsten inert gas welding of

  non-alloy and fine grain steels ............................................................................272

  EN ISO 16834: Wire electrodes, rods and deposits for gas-shielded arc

  welding of high strength steels ...........................................................................273

  ISO 17632-A (EN 758): Cored wires for non-alloy and fine grain steels ..............274

  EN ISO 17633-A (EN 12073): Cored wires for stainless steels ............................275

  AWS A5.18: Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding ...276

  AWS A5.20: Carbon steel wires for FCAW ...........................................................277

  AWS A5.28: Low-alloy Steel Electrodes and Rods for Gas Shielded Arc

  Welding ...............................................................................................................278

  EN ISO 14174-A: Fluxes for submerged arc welding...........................................280

  EN ISO 14171-A: Solid wires, solid wire-flux and tubular cored electrode-flux

  combinations for submerged arc welding of non-alloy and fine grain steels .......281

  Quick guides for selection of welding consumables ............................................282

  Technical information contents

• Page 252

  250

  Storage and handling of welding consumables

  Storage and handling of welding consumables

  consist of the following parts:

  •฀Hydrogen induced cracking

  •฀Coated electrodes

  •฀Flux Cored Wires

  •฀Submerged arc welding fluxes

  Hydrogen induced cracking

  Hydrogen in welded joints in ferritic materials can

  give rise to hydrogen induced cracking, also known

  as cold cracking and delayed cracking

  The major factors which influence the risk of this

  type of cracking are chemical composition of the

  steel (Carbon Equivalent factor CE), cooling rate

  and hydrogen content of the weld metal.

  The most common sources of hydrogen are:

  •฀Moisture in electrode coatings or SAW flux

  •฀Drawing lubricants on cored wires

  •฀Moisture in the atmosphere or shielding gas

  •฀Condensation, rust, oil, paint or primer in the

  weld joint area

  Moisture, lubricant etc. decomposes in the arc

  during welding to give hydrogen,(H), which is

  readily dissolved in the weld pool. On cooling this

  (H) tries to escape via diffusion because it is less

  soluble in the solid weld metal compared to the

  molten weld pool. Any (H) that remains trapped

  in the joint can cause hydrogen induced cracking.

  Cracks generally form in the coarse-grained, HAZ

  of the base material but for very high strength weld

  metals cracks can also arise in the weld metal itself.

  By following the recommended storage and hand-

  ling procedures for welding consumables, moisture

  levels can be minimised, along with the associated

  hydrogen induced cracking risk.

  Storage and handling of coated electrodes

  Coated electrodes always contain a certain amount

  of moisture in the coating, even after the final dry-

  ing operation during manufacture. This moisture

  decomposes in the arc during welding to give

  hydrogen, (H), and consequential risk for hydrogen

  induced cracking.

  The moisture is bound in the crystalline structure

  of some of the minerals in the coating and requires

  a relatively high temperature to remove it. Basic-

  coated electrodes are designed to be dried at high

  temperatures, resulting in a low coating moisture

  level, and are often referred to as “low hydrogen

  electrodes”.

  Coated electrodes can be divided into:

  1) Non-alloy C-Mn, rutile or acid-rutile coated

  electrodes , with H>15 ml/100g weld metal.

  2) Non-alloy C-Mn and low alloy, basic-coated

  electrodes, with H<10 or <5 ml/100g weld metal.

  3) High alloy austenitic stainless steel electrodes,

  rutile or basic coated, where hydrogen diffusion

  does not occur because hydrogen is soluble in

  the austenitic atomic structure, even at room

  temperature.

  Of the above listed groups, it is only types 1 and 2

  which can give rise to hydrogen induced cracking.

  For steel grades with a yield strength > 355MPa

  the use of type 2 electrodes is recommended.

  Type 3 electrodes are also dried at high temperature,

  but this is to minimise the risk of porosity, also

  caused by moisture in the coating.

  Unfortunately, electrode coatings are hygroscopic,

  i.e. they pick up moisture from the surrounding

  atmosphere if freely exposed to it. Suitable coating

  formulation design can minimise this effect but not

  eliminate it. For this reason it is necessary to ensure

  that electrodes are not able to absorb moisture (by

  correct choice of packaging, storage and handling)

  or, alternatively, to re-dry them before use.

• Page 253

  251

  Types of packaging

  Elga’s non-alloy and low alloy electrodes are supp-

  lied in two different types of packaging, depending

  on the required level of resistance to moisture pick-

  up from the atmosphere in the unopened condition.

  A) Cardboard box with shrink plastic wrapping.

  This is the most common packaging for electrode

  type 1 and type 2 non-alloy C-Mn electrodes.

  B) Hermetically sealed steel can or aluminium-

  laminated plastic foil vacuum pack (DryPac). This

  is the most common packaging for type 3 stainless

  electrodes and type 2 low alloy electrodes.

  Of these two packaging forms, it is only for type B

  that Elga guarantees low moisture content at point

  of opening. Products delivered in packaging type A

  are guaranteed to have been tested to comply with

  low moisture content following final baking in the

  factory, but no guarantee can be given that they have

  not subsequently picked up moisture during delivery

  to, or storage at, the customer. Electrodes in type A

  packaging must therefore be re-dried before use if

  low hydrogen weld metal is specified.

  Points to consider when handling and

  storing unopened packaging

  Storage

  In general, moisture pick-up of electrodes depends

  on the temperature and humidity of the surrounding

  atmosphere, which can be measured as the relative

  humidity (RH) at a given temperature.

  However, moisture pick-up occurs relatively slowly

  with storage under the following conditions:

  5-15 °C <60% RH

  15-25 °C <50% RH

  >25 °C <40% RH

  Electrodes in packaging type A must be stored

  with the plastic wrapping unbroken in a climatically

  controlled environment according to the above. If

  low hydrogen weld metal is specified then electrodes

  in packaging type A must be re-dried before use,

  following the instructions in the data sheet or on

  the label.

  Electrodes in packaging type B are completely

  moisture diffusion-proof and do not therefore re-

  quire any special storage instructions. Electrodes

  taken directly from newly opened packaging of this

  type do not require re-drying before use.

  To avoid condensation forming on electrodes that

  have been stored at a lower temperature than am-

  bient, unopened packaging should be allowed to

  reach ambient temperature before being opened,

  independent of packaging type.

  Type 2 and 3 electrodes from opened packa-

  ging can be stored in a storage cabinet held at

  105-150 °C without the risk of moisture pick-up.

  It is important here that these electrodes are not

  mixed together with type 1 electrodes in the same

  cabinet, because the latter can transfer moisture to

  the former.

  Handling in the workshop

  Elga’s type 2 and 3 electrodes are manufactured

  according to the MR-design concept (Moisture Re-

  sistant) which ensures low initial moisture content

  together with a slow moisture pick-up rate.

  For electrodes in type B packaging the following

  exposure times are valid for conditions of 26.7 °C

  and 80% RH, in order to guarantee low hydrogen

  level in the weld metal or sufficiently low moisture

  content in the coating (stainless electrodes).

• Page 254

  252

  Condition of packaging Max. storage time

  Unbroken Unlimited

  Opened but electrodes

  left in packet 12 h

  Electrodes exposed

  outside the packet 4 h

  For type 2 electrodes in type A packaging the fol-

  lowing recommendation is given:

  During the working period, keep the electrodes in

  heated portable canisters at a minimum temperature

  of 70 °C. After the work period, store the remaining

  electrodes in a heated storage cabinet. This recom-

  mendation is also valid for electrodes in opened

  package type B, if the electrodes are not likely to be

  consumed within the times specified above.

  Re-drying

  Rutile electrodes, type 1, which show any signs of

  damage from moisture pick-up (poor arc stability,

  heavy spatter, poor slag detachability) can be re-

  dried at around 90 °C for 1 h in order to restore

  welding characteristics.

  Basic coated C-Mn and low alloy electrodes (type 2)

  are normally re-dried at a temperature of around 350

  °C for 1-2 h, in order to reach a hydrogen content

  of the level 4-10ml/100g weld metal as given in

  the data sheet. The guiding rule is to follow the re-

  drying instructions in the data sheet or on the label.

  Re-drying should be limited to 5 cycles.

  To obtain an extremely low hydrogen level, i.e.

  <4ml/100g, it is possible in certain cases to re-

  dry at higher temperatures than 350 °C. However,

  under these circumstances Elga must be contacted

  first for detailed instructions, otherwise there is a

  risk that the coating can be damaged. Normally

  this will reduce the maximum allowed number of

  re-drying cycles.

  5-15ºC <60% RH

  15-25ºC <50% RH

  > 25ºC <40% RH

  Storage and handling of Elga cored wires.

  Storage:

  1. Cored wires shall be stored in their original,

  undamaged packaging under properly maintained

  climatic conditions of 10-30°C and relative humidity

  as low as possible, maximum 80%.

  2. Packaging shall not be placed directly on the floor,

  but on a wooden pallet or equivalent, at a distance

  of at least 10 cm from the ground and outside wall.

  3. Transportation to and from the storage place

  shall be carried out in covered vehicles and direct

  exposure to rain and snow avoided.

  Storage of cored wires outside the original

  packaging.

  When the wire has been taken out of the original

  packaging, it can be stored in normal heated pre-

  mises, (workshop etc.), for up to 5 days.

  Handling

  •฀If฀welding฀is฀conducted฀in฀an฀environment฀that฀

  is subject to snow, rain, marine conditions or dust,

  covered wire feed units should be used.

  •฀During฀outdoor฀usage,฀or฀when฀used฀in฀unheated฀

  workshops or premises, the wire should be moved

  to a dry, heated storage area when not in use for a

  period of 8 hours or more.

  •฀If฀the฀wire฀is฀to฀be฀put฀back฀in฀storage,฀the฀spool฀

  shall be protected with its plastic bag, or equivalent.

  Scrapping

  •฀If฀traces฀of฀rust/corrosion฀are฀found฀on฀the฀wire฀

  surface, this indicates that the wire has not been

  stored or handled correctly. A wire with rust traces

  should be scrapped.

  If there is any suspicion that the wire has not been

  stored correctly, Elga recommends that the wire be

  SCRAPPED.

• Page 255

  253

  Storage and handling of submerged arc wel-

  ding fluxes

  Elgaflux and Cromaflux fluxes are supplied as stan-

  dard in 25kg moisture resistant plastic bags, 25kg

  hermetically sealed aluminium-coated plastic bags,

  25kg plastic lined moisture resistant paper bags and

  600kg coated fabric BigPac bags. All fluxes have a

  guaranteed low as-manufactured moisture content

  that can be maintained by observing the following

  recommendations for storage and handling.

  Transport

  Flux is normally supplied on plastic shrink wrap-

  ped pallets with a net weight of 1000kg or 1200kg.

  BigPac bags are supplied individually on shrink

  wrapped pallets. Transportation should be carried

  out in covered vehicles and direct exposure to rain

  and snow avoided.

  Main storage

  Agglomerated and fused fluxes should be stored in

  their original, undamaged packaging under properly

  maintained climatic conditions as follows :

  •฀Temperature 15-35

  o

  C

  •฀Relative humidity As low as possible,

  maximum 70%

  Stored under these conditions the lifetime for agglo-

  merated fluxes is 3 years and that for fused fluxes 5

  years. Stock control should encompass the first-in,

  first-out principle.

  Storage and handling in the workshop

  When handled and stored according to conditions

  described above, flux can normally be used direct

  from the bag. For non-critical applications, flux may

  be stored on the shopfloor in unheated flux hoppers,

  provided these are closed units and protect the flux

  from open contact with the prevailing atmosphere.

  For critical applications, shopfloor storage should

  be in heated flux hoppers maintained at 120-150

  o

  C.

  Flux in opened bags, not used during an 8 h period,

  should be placed in a storage cabinet or heated flux

  hopper, at 120-150

  o

  C.

  Recycling

  Unused flux recovered from the welding area must

  be cleaned from mill scale, slag, metal particles

  and other impurities by use of a suitable fine-mesh

  sieve, before being recycled.

  Addition of new flux to that being recycled should

  be done regularly, in the ratio 1: 3

  Redrying

  The need for redrying only arises under two

  circumstances:

  1. If the flux has picked up moisture due to unfavou-

  rable storage and handling, and needs to be restored

  to its original condition.

  2. For critical applications demanding guaranteed

  very low weld metal hydrogen levels, redrying of

  the flux is recommended.

  Redrying should be carried out in an appropriate

  oven with free air circulation or purpose made

  drier, as follows:

  Agglomerated fluxes 300-350

  o

  C for 2 h

  Fused fluxes 150-250

  o

  C for 2 h

  The most important factor here is for the complete

  flux bed to reach the given temperature. Redried flux

  that is not for immediate use should be stored in a

  storage cabinet or heated flux hopper, maintained

  at 120-150

  o

  C.

• Page 256

  254

  Welding of high yield strength structural steels

  The following provides a short summary of im-

  portant points that should be taken into considera-

  tion when welding high strength steels.

  The term “high strength” refers to steels with a

  minimum yield strength of around 460 MPa

  This group of structural steels generally obtains its

  strength level by rapid cooling and is delivered in the

  quenched and tempered condition, according to EN

  10025-6. This manufacturing process enables high

  strength to be achieved with a relatively low alloy

  content and thereby low Carbon Equivalent (CE),

  which in turn gives good weldability. This thermal

  history also produces a microstructure that gives a

  combination of high strength and good toughness.

  In order to produce weld metal with matching me-

  chanical properties, however, a significantly higher

  alloying level than that of the steel is required,

  since control of microstructure via the quenching

  and tempering operation is not available to the weld

  deposit. This results in the weld also having a higher

  CE, with consequential increased risk for hydrogen

  induced cracking.

  As a result, the weld metal is often the controlling

  factor when calculating the CE, together with the

  critical minimum cooling time t8-5. The cooling

  time is determined by the preheat, heat input, joint

  design and plate thickness.

  Practical guidelines

  •฀Always investigate if the specification or

  component design will permit use of an

  under-matching weld metal. Many structures

  can be fabricated so that the welded joints are

  positioned where stress levels are relatively

  low, permitting undermatching welds.

  •฀Only use low hydrogen welding consumables.

  •฀Ensure that safe routines are in place for stora-

  ge and handling of welding consumables in

  order to minimize risk of exposure to moisture.

  Coated electrodes packed in a cardboard box

  with shrink plastic wrapping must always be

  re-dried before use.

  •฀Tack welds and root passes require special

  attention, and the needs for preheating should

  be carefully observed.

  •฀Quenched and tempered steels normally have

  an increased CE with increased plate thickness

  and welding parameters may have to be ad-

  justed accordingly if different joint thicknesses

  arise in the same structure.

  •฀Base welding parameter calculations on the

  actual chemical composition of plate and do

  not rely on nominal values.

  •฀Cooling rates can differ significantly depen-

  ding on whether two-dimensional or three-

  dimensional cooling is involved, which in

  turn is determined by joint design and plate

  thickness. For this reason calculate welding

  parameter settings according to EN 1011-2.

  •฀Plate manufacturers often offer software to

  facilitate the above calculations.

• Page 257

  255

  Guidelines for the usage of cored wires

  In order to obtain optimal welding characteristics

  (arc stability, penetration, bead appearance, slag

  removal) as well as optimal mechanical properties

  in the weld metal, it is very important to use cored

  wires in the correct manner. The essential welding

  technique parameters that affect the final result are

  covered in the following recommendations.

  Wire stickout

  The wire stickout (electrode extension) is the dis-

  tance between the contact tip and the work piece

  surface.. The stickout can vary between 15 to 25

  mm but should be kept as constant as possible.

  Each millimeter change of wire stickout affects the

  welding current by 3-5 A. An increased wire stick-

  out, at constant wire feed rate, gives lower current.

  A too long wire stickout can result in a cold weld

  pool and insufficient gas shield, both of which must

  be avoided.

  An increased wire stickout gives:

  •฀Colder weld pool

  •฀Risk of insufficient gas shield

  •฀Reduced penetration

  •฀Less spatter in the gas nozzle

  •฀Decreased bead width

  •฀Increased bead thickness (more convex)

  A decreased wire stickout gives:

  •฀Risk of overheating the contact tip

  •฀More spatter

  Contact tip

  Wire stick-out

  Arc length

  Gas nozzle

  Base material

  •฀Risk of insufficient gas shield

  •฀Increased bead width

  •฀Decreased bead thickness

  Recommended wire stickout

  Elgacore Cromacore

  1,2 mm 1,2 mm

  Welding current

  100-200A 10-20 mm 15-20 mm

  200-300A 15-25 mm 20-25 mm

  Parameter box

  In order to ensure correct usage of Elga cored wires,

  it is recommended to work within the applicable

  parameter box for the product and application. The

  parameter box gives the recommended amperage

  and voltage level to be used in order to obtain the

  correct penetration, to minimize spatter, and to

  achieve the specified mechanical properties of the

  weld metal.

  Both Elgacore and Cromacore products have a

  wide parameter box, which makes it easy to set

  the correct welding parameters. The parameter box

  can be found on each product data sheet, under

  “Recommended parameter range”

  Recommended parameter range:

• Page 258

  256

  10 - 20º

  10 - 20º

  Torch angle and manipulation

  There are two main techniques of torch orienta-

  tion when welding cored wires, i.e. backhand, and

  forehand welding.

  Forehand welding

  •฀The weld torch is pointed away from the weld

  bead.

  •฀Forehand welding gives a smooth weld bead

  appearance, but reduces penetration.

  •฀Mostly used for standing fillets and is recom-

  mended for welding primed plates.(PB fillet

  welds)

  Forehand welding Backhand welding

  Backhand welding

  •฀The weld torch is pointed towards the weld

  bead.

  •฀Backhand welding gives better penetration and

  normally produces a slightly more convex weld

  bead. The risk for lack of penetration and slag

  inclusions is reduced using backhand welding.

  •฀Backhand welding is recommended for use

  with rutile flux cored wires when maximum

  penetration is required.

  Recommended torch angle

  For both forehand and backhand welding the gun

  angle should be 10-20 degrees from the vertical.

  Too large an angle can result in poor penetration,

  unstable arc, porosity or poor impact toughness.

• Page 259

  257

  Types of certificates available with

  Elga welding consumables

  Certificates for Elga consumables are available in

  accordance with EN 10204,”Metallic products –

  Types of inspection documents”

  Test report type 2.2

  Shows typical values for chemical analysis and

  mechanical properties, according to the relevant

  data sheet. This information is not batch specific

  and is available free of charge.

  Inspection certificate type 3.1

  The following are available as standard for different

  product types.

  •฀Solid wire products

  Chemical analysis of the specific wire batch, to-

  gether with typical mechanical properties based on

  annual testing statistics.

  •฀Coated electrodes: Low alloyed and stainless

  steel.

  All-weld metal chemical analysis of the specific

  batch, together with typical mechanical properties

  based on annual testing.

  •฀Cored wires

  All-weld metal chemical analysis and mechanical

  properties of the specific batch.

  Standard inspection documents are free of charge,

  but must be clearly specified on the order.

  Special certificates

  In addition to the above inspection documents, it

  is possible to receive certificates showing extended

  batch testing according to customer requirements,

  but these must be clearly specified in advance on

  the order and will be charged according to current

  Elga laboratory testing fees.

  TEST REPORT

  Test report according to

  EN 10204 2.2

  Order No ELGA Order No Specification Data sheet rev.

  AWS/ASME SFA 5.1:E 7024 18

  EN-ISO 2560-A:E 42 0 RR 73

  Product Batch No Part No

  Maxeta 11 4,0x450

  12421 72044000

  All-weld metal c

  hemical composition, wt. %

  . For solid wires; wire analysis

  C Si Mn P S Cr Ni Mo Cu

  0,08 0,60 0,90 0,015 0,010 0,03 0,04 0,005 0,02

  Mechanical properties - All-weld metal.

  Yield

  Strength,

  MPa

  Tensile

  Strength,

  MPa

  Elongation,

  A5%

  Impact value

  average,

  J

  Test temp,

  °C

  500 580 24 50 0

  We hereby certify that the material described above has been tested

  and complies with the terms of the order contract.

  Lisa Eriksson, QC Manager

  DATE: 111025

• Page 260

  258

  Covered electrodes

  Elga’s un- and low alloyed electrodes are packed in

  a carton sealed with shrink-foil. Stainless electrodes

  are packed in hermitically sealed cans, in order

  to guarantee low moisture levels. High recovery

  electrodes are packed in telescopic cartons. Parts

  of the covered electrode program are delivered in

  DryPac

  ®

  , an aluminum foil that is vacuumed during

  the packaging process, ensuring total control of

  hydrogen content.

  All packaging type is then packed in a card board

  box for shipment.

  TIG-rods

  All Elgatig products are 1000mm long, and are

  delivered in card board boxes.

  Delivery sizes for stainless, un-, and low-alloyed

  are 5kg. Aluminum are delivered in 2,5kg boxes.

  Flux cored wires

  Elga’s flux cored wires, Elgacore and Cromacore are

  delivered on a plastic- or wire basket spool. In addi-

  tion most products can be delivered in bulk pack as

  an alternative. All stainless and low alloyed products

  are delivered in a hermitically sealed Aluminum foil.

  Delivery sizes and spool types

  Un- /low alloyed 5 kg plastic spool D-200

  5 kg basket spool S-200

  15 kg plastic spool D-300

  15 kg basket spool S-300

  20 kg plastic spool D-300

  Un-alloyed 250 kg AutoPac/EcoPac/ProPac

  Stainless 5 kg basket spool S-200

  15 kg basket spool S-300

  Packaging

  MIG wires

  Elga’s MIG wires, Elgamatic and Cromamig are

  supplied on plastic- or wire basket spools, and can

  also be delivered as bulk pack, AutoPac/ProPac for

  stainless, un-, and low alloyed materials.

  Delivery sizes and spool types

  Un-alloyed 5 kg plastic spool D-200

  15 kg basket spool S-300

  18 kg basket spool S-300

  AutoPac/ProPac 250 kg

  Low-alloyed 15 kg basket spool S-300

  Can be supplied in 250 kg

  AutoPac/ProPac

  Stainless 5 kg plastic spool D-200

  15 kg basket spool S-300

  Aluminum 2 kg plastic spool D-200

  6 kg plastic spool D-300/S-300

  18 kg basket spool K-400

  (Adapter is needed for K-400)

  SAW

  Elga’s wire program for sub-arc welding, Elgasaw

  wires are available on basket spool, but can also be

  delivered in several forms of bulk packs.

  Un- and low alloyed

  25/27 kg basket spool K-415

  100 kg spool

  300 kg spool S-760

  AutoPac 350 kg

  Stainless 25 kg basket spool K-415

  Fluxes

  Elga’s flux program is available in 25kg moisture

  resistant plastic bags, 25 kg plastic lined paper bags,

  as well as 600 kg BigPac in vowed plastic.

• Page 261

  259

  Plastic spool D 200

  Diameter: 200 mm

  Width: 55 mm

  Suitable for a 50 mm hub

  Basket spool BS 200

  Diameter: 200 mm

  Width: 55 mm

  Suitable for a 50 mm hub

  Plastic spool D 300

  Diameter: 300 mm

  Width: 103 mm

  Suitable for a 50 mm hub

  Basket spool S 300 & BS 300

  Diameter: 300 mm

  Width: 108 mm

  Suitable for a 50 mm hub

  Basket rim K 300 (B 300)

  Diameter: 300 mm

  Width: 100 mm

  Suitable for a 50 mm hub, but an

  adaptor is needed.

  Packaging

  Plastic or wire basket spools

  2

  55

  51,5

  55

  200

  180

  300

• Page 262

  260

  Basket rim K 400

  Diameter: 400 mm

  Width: 100 mm

  Suitable for a 50 mm hub, but an

  adaptor is needed.

  Basket rim K 415

  Diameter: 415 mm

  Width: 100 mm

  Suitable for a 50 mm hub

  Reel S 760

  Diameter: 7600 mm

  Width: 290 mm

  Suitable for a 50 mm hub

  Packaging

  45,5

  760

  290

  400

  178

  AutoPac

  Diameter: 510 or 580 mm

  ProPac

  Diameter: 550 mm

  Accessories

  Elga bulk pack options can be

  supplied with a complete set of

  wire dispensing equipment, from

  the drum dolly, wire conduit,

  quick connectors to drum cones.

  Please contact Elga for more

  information.

  200-250 kg 350 kg 250 kg

  550

• Page 263

  261

  Welding Positions, ASME and EN Standards

  Butt welds Fillet welds Pipe welds Fillet welds

  ASME: 1G

  EN: PA

  ASME: 1F

  EN: PA

  ASME: 1G

  EN: PA

  ASME: 2F

  EN: PB

  ASME: 2G

  EN: PC

  ASME: 2F

  EN: PB

  ASME: 2G

  EN: PC

  ASME: 2F

  EN: PB

  ASME: 3G

  EN: PG (down)

  PF (up)

  ASME: 3F

  EN: PG (down)

  PF (up)

  ASME: 5G

  EN: PG (down)

  PF (up)

  ASME: 5F

  EN: PG (down)

  PF (up)

  ASME: 4G

  EN: PE

  ASME: 4F

  EN: PD

  ASME: 6G

  EN: J-LO45 (down)H-LO45

  (up)

  ASME: 4F

  EN: PD

  45ϒ

• Page 264

  262

  Mechanical testing of weld metal

  Mechanical properties given in this catalogue refer

  to typical values for test specimens taken from

  all-weld metal material. They represent the average

  obtained from a large number of tests, and for

  established products they are based on the last five

  years results from annual approvals check tests.

  Test plate preparation and specimen location for

  all-weld metal testing is shown in the figure below.

  Two types of test specimens are prepared – cylindri-

  cal test pieces for tensile testing and square Charpy

  V-Notch test pieces for impact energy testing.

  The tensile test is used to determine:

  •฀Tensile Strength

  •฀Yield Strength

  •฀Elongation

  The impact test is used to determine:

  •฀Fracture toughness properties

  Yield Strength

  The yield strength is the applied stress (load) at

  which the material under test starts to yield plasti-

  cally, producing a permanent deformation after the

  load is removed.

  Mild and carbon-manganese weld metals have a

  clear transition point between elastic and plastic

  deformation and the yield strength is indicated with

  the symbol Re and measured in units MPa.

  Other weld metals e.g. stainless steel, do not show

  the same well marked transition boundary and in

  such cases the yield strength is defined as the point

  when a specified permanent deformation remains

  in the test specimen after the load is removed. The

  catalogue values refer to a residual deformation of

  0.2% and are designated Rp 0.2%.

  Tensile Strength

  This is the maximum stress which the material under

  test can be subjected to before fracture occurs and

  is designated Rm.

  Elongation

  This is a measurement of the weld metal´s ability to

  deform before fracture occurs. It is designated A5

  and measured as a percentage of the original test

  specimen length, which is normally five times the

  specimen diameter.

  Impact energy (fracture toughness)

  Impact testing is used to determine weld metal

  toughness at a given temperature, under impact

  loading conditions, and is a measurement of the

  material´s resistance to brittle fracture. Impact

  energy is determined using a V-notch test spe-

  cimen according to the Charpy-V method and is

  measured in the unit joule (J). Fracture toughness

  values are temperature dependant and decrease

  with decreasing temperature. In general a weld

  metal is “safe” against brittle fracture down to the

  temperature which gives a minimum impact energy

  value of 47 Joule.

  Impact test

  specimen

  20mm

  Tensile test

  specimen

• Page 265

  263

  Deposition data

  Covered electrodes

  •฀Electrode efficiency or metal recovery: The

  weight of weld metal deposited in relation to

  the weight of core wire consumed.

  An electrode without any iron powder in the coating

  gives a recovery factor of about 90%. The loss oc-

  curs as spatter onto the plate and oxidation losses

  into the slag covering.

  With iron powder added to the coating the metal

  recovery can be increased. Electrodes with a reco-

  very factor above about 130% are normally termed

  ”high recovery”. A common high recovery figure

  is around 180%, but there are electrodes giving

  recoveries of up to 250%.

  Elga’s mild steel high recovery electrodes are called

  MAXETA.

  e.g. Maxeta 10 135%

  Maxeta 11 190%

  Maxeta 21 170%

  Maxeta 22 240%

  •฀Deposition Coefficient N: The weight of weld

  metal deposited in relation to the weight of

  electrode consumed.

  For covered electrodes N is normally around 0.7 i.e.

  if you weld 1 kg of electrodes you end up with 0.7

  kg of weld metal. N is useful when calculating the

  electrode consumption.

  e.g. If 5 kg of weld metal is required to complete a

  given job, then the actual electrode consumption

  would be 5 ÷ 0.7 = 7.1 kg

  •฀Productivity: The weight of weld metal depo-

  sited per hour arc time

  The higher the welding current that can be used on

  any job, the higher is the productivity. All deposi-

  tion data given in this catalogue have been obtained

  using the maximum recommended current for the

  electrode. Use of a larger diameter electrode results

  in increased productivity as does using electrodes

  with iron powder in the coating.

  e.g. P 43 Ø 3.25 : H = 1.2 kg/h

  P 43 Ø 5.0 : H = 2.7 kg/h

  Maxeta 11 Ø 3,25 : H = 2.5 kg/h

  Maxeta 11 Ø 5.0 : H = 5.3 kg/h

  Cored Wires

  The deposition coefficient for a cored wire varies

  between 0.85-0.95, depending on the different types

  i.e. deposition efficiency is between 85-95%. The

  exact efficiency figure for each cored wire is indica-

  ted on the respective product page in the catalogue,

  together with a deposition productivity diagram.

  Solid Wires

  The deposition coefficient for a solid wire is about

  0.96.

• Page 266

  264

  Aluminium and aluminium alloys

  Recommended MIG wires and TIG rods

  Parent metal 7020 6082 6101,6060 5083 5052 5005 3103 1050A

  Al. Assoc. 6063,6005 5056 1445,1200

  1050A Mg 5 Mn Si 5 S i5 Mg 5 Mn Si 5 Si 5 Si 5 Si 5

  1445 Mg 5 Mn Si 5 Si 5 Mg 5 Mn Si 5 99.5 99.5 99.5

  1200 Mg 5 Mn Si 5 Si 5 Mg 5 Mn Si 5 99.5 Si 5 Si 5

  Mg 5 Mn Mg 5 Mg 5 Mg 5 Mn Mg 5 Mg 5 99.5 99.5

  3103 Mg 5 Mn Si 5 Si 5 Mg 5 Si 5 Mg 5 Si 5

  Mg 5 Mn Si 5 Si 5 Mg 5 Mg 5 Mg 5 99.5

  Mg 5 Mn Si 5 Si 5 Mg 5 Si 5 Mg 5 Si 5

  Mg 5 Mn Mg 5 Mg 5 – Mg 5 – Si 5

  5005 Mg 5 Mn Si 5 Si 5 Mg 5 Mg 5 Mg 3

  Mg 5 Mn Si 5 Si 5 Mg 5 Mn Mg 5 Mg 3

  Mg 5 Mn Si 5 Si 5 Mg 5 Si 5 Mg 3

  Mg 5 Mn Mg 5 Mg 5 Mg 5 Mg 5 Mg 3

  5052 Mg 5 Mn Mg 5 Mg 5 Mg 5 Mn Mg 5

  Mg 5 Mg 5 Mg 5 Mg 5 Mg 3

  Mg 5 Mg 5 Mg 5 Mg 5 Mg 5

  Mg 5 Mg 5 Mg 5 Mg 5 Mg 5

  5083 Mg 5 Mn Mg 5 Mg 5 Mg 5 Mn

  5056 Mg 5 Mn Mg 5 Mg 5 Mg 5 Mn

  Mg 5 Mg 5 Mg 5 Mg 5 Mn

  Mg 5 Mg 5 Mg 5 Mg 5

  6101 Mg 5 Si 5 Mg 5

  6060 – Si 5 Si 5

  6063 Mg 5 Si 5 Si 5

  6005 Mg 5 – Mg 5

  6082 Mg 5 Si 5

  – Si 5

  Mg 5 Si 5

  Mg 5 Mg 5

  2014 Mg 5

  –

  Mg 5

  Mg 5

  7020 Mg 5 Mn

  Mg 5 Mn

  Mg 5 Mn

  Mg 5 Mn

  Read table as follows

  Row 1 Maximum strength

  Row 2 Maximum corrosion resistance

  Row 3 Best resistance to weld cracking

  Row 4 Best colour match after anodising

• Page 267

  265

  Symbol Coating type

  A Acid

  B Basic

  C Cellulosic

  R Rutile

  RR Rutile (thick coated)

  RC Rutile-Cellulosic

  RA Rutile-Acid

  RB Rutile-Basic

  E 46 3 1Ni B 5 4 H5

  Covered electrode

  for manual metal arc

  welding.

  Symbol Welding position

  1 All positions

  2 All positions, except vertical down

  3 Flat butt weld, flat fillet weld, horizontal-vertical fillet weld

  4 Flat butt weld, flat fillet weld

  5 Vertical down and positions according to symbol 3

  Symbol Impact Energy

  Charpy-V

  Temp °C for 47J min.

  Z No requirements

  A +20

  0 0

  2 –20

  3 –30

  4 –40

  5 –50

  6 –60

  Symbol Metal recovery, %

  Type of current

  1 <

  105 AC +DC

  2 <

  105 DC

  3 105 <

  125 AC +DC

  4 105 <

  125 DC

  5 125 <

  160 AC +DC

  6 125 <

  160 DC

  7 >160 AC +DC

  8 >160 DC

  Guide to EN ISO 2560-A : MMA electrodes for non-alloyed and

  fine grain steels

  Symbol Tensile Strength

  MPa

  Yield Strength

  min. MPa

  Elongation

  min. %

  35 440-570 355 22

  38 470-600 380 20

  42 500-640 420 20

  46 530-680 460 20

  50 560-720 500 18

  Symbol Hydrogen content,

  ml/100 g deposited

  weld metal, max.

  H5 5

  H10 10

  H15 15

  Symbol Chemical composition of all-weld metal , % *

  Mn Mo Ni

  No symbol 2.0 – –

  Mo 1.4 0.3 - 0.6 –

  MnMo 1.4 - 2.0 0.3 - 0.6 –

  1Ni 1.4 – 0.6 - 1.2

  2Ni 1.4 – 1.8 - 2.6

  3Ni 1.4 – 2.6 3.8

  Mn1Ni 1.4- 2.0 – 0.6 - 1.2

  1NiMo 1.4 0.3 - 0.6 0.6 - 1.2

  AZ ny other agreed composition

  * If not specified Mo <0.2, Ni <0.3, Cr <0.2, V <0.05, Nb <0.05, Cu <0.3

  Single values shown in the table mean maximum values.

  -

• Page 268

  266

  E 62 7 MnNi B 3 4 H5 T

  Covered electrode/

  manual metal arc

  welding.

  Symbol Welding position

  1 All positions

  2 All positions, except vertical down

  3 Flat butt weld, flat fillet weld, horizontal-vertical fillet weld

  4 Flat butt weld, flat fillet weld

  5 Vertical down and positions according to symbol 3

  Symbol Impact Energy

  Charpy-V

  Temp °C for 47J min.

  Z No requirements

  A +20

  0 0

  2 –20

  3 –30

  4 –40

  5 –50

  6 –60

  7 –70

  8 –80

  Symbol Metal recovery, % Type of current

  1 <

  105 AC +DC

  2 <

  105 DC

  3 >105 <

  125 AC +DC

  4 >105 <

  125 DC

  5 >125 <

  160 AC +DC

  6 >125 <

  160 DC

  7 >160 AC +DC

  8 >160 DC

  Guide to EN ISO 18275-A: MMA electrodes for high strength steels

  Symbol Yield Strength

  min. N/mm

  2

  Tensile Strength

  N/mm

  2

  Elongation

  min. %

  55 550 610-780 18

  62 620 690-890 18

  69 690 760-960 17

  79 790 880-1080 16

  89 890 980-1180 15

  Symbol Hydrogen content,

  ml/100 g deposited

  weld metal, max.

  H5 5

  H10 10

  H15 15

  Symbol Chemical composition of all-weld metal , % *

  Mn Ni Cr Mo

  MnMo 1.4 - 2.0 – – 0.3 - 0.6

  Mn1Ni 1.4- 2.0 0.6 - 1.2 – –

  1NiMo 1.4 0.6 - 1.2 – 0.3 - 0.6

  1.5NiMo 1.4 1.2 - 1.8 – 0.3 - 0.6

  2NiMo 1.4 1.8 - 2.6 – 0.3 - 0.6

  Mn1NiMo 1.4 - 2.0 0.6 - 1.2 – 0.3 - 0.6

  Mn2NiMo 1.4 - 2.0 1.8 - 2.6 – 0.3 - 0.6

  Mn2NiCrMo 1.4 - 2.0 1.8 - 2.6 0.3 - 0.6 0.3 - 0.6

  Mn2Ni1CrMo 1.4 - 2.0 1.8 - 2.6 0.6 - 1.0 0.3 - 0.6

  AZ ny other agreed composition

  * If not specified C 0.03-0.10, Ni <0.3, Cr <0.2, Mo <0.2, V <0.05,Nb <0.05, Cu <0.3,

  P <0.025, S <0.020, Si <0.80.

  Single values shown in the table are maximum values.

  Only basic electrode

  covering.

  Indicates mechanical

  properties after stress

  relief treatment.

• Page 269

  267

  Alloy

  Symbol

  Chemical composition of all-weld metal , % *

  C Si Mn P S Cr Ni Mo Other elements

  Martensitic/ferritic

  13 0.12 1.0 1.5 0.030 0.025 11.0-14.0 0.60 0.75 Cu 0.75

  13 4 0.06 1.0 1.5 0.030 0.025 11.0-14.5 3.0-5.0 0.4-1.0 Cu 0.75

  17 0.12 1.0 1.5 0.030 0.025 16.0-18.0 0.60 0.75 Cu 0.75

  Austenitic

  19 9 0.08 1.2 2.0 0.030 0.025 18.0-21.0 9.0-11.0 0.75 Cu 0.75

  19 9 L 0.04 1.2 2.0 0.030 0.025 18.0-21.0 9.0-11.0 0.75 Cu 0.75

  19 9 Nb 0.08 1.2 2.0 0.030 0.025 18.0-21.0 9.0-11.0 0.75 Cu 0.75, Ta+Nb 8 x C < 1.1

  19 12 2 0.08 1.2 2.0 0.030 0.025 17.0-20.0 10.0-13.0 2.0-3.0 Cu 0.75

  19 12 3 L 0.04 1.2 2.0 0.030 0.025 17.0-20.0 10.0-13.0 2.5-3.0 Cu 0.75

  19 12 3 Nb 0.08 1.2 2.0 0.030 0.025 17.0-20.0 10.0-13.0 2.5-3.0 Cu 0.75,

  19 13 4 N L 0.04 1.2 1.0-5.0 0.030 0.025 17.0-20.0 12.0-15.0 3.0-4.5 Cu 0.75, N 0.20

  Austenitic-ferritic. High corrosion resistance.

  22 9 3 N L 0.04 1.2 2.5 0.030 0.025 21.0-24.0 7.5-10.5 2.5-4.0 Cu 0.75, N 0.08-0.20

  25 7 2 N L 0.04 1.2 2.0 0.035 0.025 24.0-28.0 6.0-8.0 1.0-3.0 Cu 0.75, N 0.20

  25 9 3 Cu N L 0.04 1.2 2.5 0.030 0.025 24.0-27.0 7.5-10.5 2.5-4.0 N 0.10-0.25, Cu 1.5-3.5

  25 9 4 N L 0.04 1.2 2.5 0.030 0.025 24.0-27.0 8.0-11.0 2.5-4.5 N 0.20-0.30, Cu 1.5, W 1.0

  Fully austenitic. High corrosion resistance.

  18 15 3 L 0.04 1.2 1.0-4.0 0.030 0.025 16.5-19.5 14.0-17.0 2.5-3.5 Cu 0.75

  18 16 5 N L 0.04 1.2 1.0-4.0 0.035 0.025 17.0-20.0 15.5-19.0 3.5-5.0 Cu 0.75, N 0.20

  20 25 5 Cu N L 0.04 1.2 1.0-4.0 0.030 0.025 19.0-22.0 24.0-27.0 4.0-7.0 Cu 1.0-2.0, N 0.25

  20 16 3 Mn N L 0.04 1.2 5.0-8.0 0.035 0.025 18.0-21.0 15.0-18.0 2.5-3.5 Cu 0.75, N 0.20

  25 22 2 N L 0.04 1.2 1.0-5.0 0.030 0.025 24.0-27.0 20.0-23.0 2.0-3.0 Cu 0.75, N 0.20

  27 31 4 Cu L 0.04 1.2 2.5 0.030 0.025 26.0-29.0 30.0-33.0 3.0-4.5 Cu 0.6-1.5

  Special types

  18 8 Mn 0.20 1.2 4.5-7.5 0.035 0.025 17.0-20.0 7.0-10.0 0.75 Cu 0.75

  18 9 Mn Mo 0.04-0.14 1.2 3.0-5.0 0.035 0.025 18.0-21.5 9.0-11.0 0.5-1.5 Cu 0.75

  20 10 3 0.10 1.2 2.5 0.030 0.025 18.0-21.0 9.0-12.0 1.5-3.5 Cu 0.75

  23 12 L 0.04 1.2 2.5 0.030 0.025 22.0-25.0 11.0-14.0 0.75 Cu 0.75

  23 12 Nb 0.10 1.2 2.5 0.030 0.025 22.0-25.0 11.0-14.0 0.75 Cu 0.75,

  23 12 2 L 0.04 1.2 2.5 0.030 0.025 22.0-25.0 11.0-14.0 2.0-3.0 Cu 0.75

  29 9 0.15 1.2 2.5 0.035 0.025 27.0-31.0 8.0-12.0 0.75 Cu 0.75

  Heat resisting types

  16 8 2 0.08 0.6 2.5 0.030 0.025 14.5-16.5 7.5-9.5 1.5-2.5 Cu 0.75

  19 9 H 0.04-0.08 1.2 2.0 0.03 0.025 18.0-21.0 9.0-11.0 0.75 Cu 0.75

  25 4 0.15 1.2 2.5 0.030 0.025 24.0-27.0 4.0-6.0 0.75 Cu 0.75

  22 12 0.15 1.2 2.5 0.030 0.025 20.0-23.0 10.0-13.0 0.75 Cu 0.75

  25 20 0.06-0.20 1.2 1.0-5.0 0.030 0.025 23.0-27.0 18.0-22.0 0.75 Cu 0.75

  25 20 H 0.35-0.45 1.2 2.5 0.030 0.025 23.0-27.0 18.0-22.0 0.75 Cu 0.75

  18 36 0.25 1.2 2.5 0.030 0.025 14.0-18.0 33.0-37.0 0.75 Cu 0.75

  * Single values shown in the table are maximum values.

  Guide to EN ISO 3581-A: MMA electrodes for stainle ss and heat

  resisting steels

  E 19 12 2 R 3 4

  Covered electrode/

  manual metal arc

  welding.

  Type of electrode covering

  R =rutile covering

  B =basic covering

  Symbol Welding position

  1 All positions

  2 All positions, except vertical down

  3 Flat butt weld, flat fillet weld, horizontal-vertical fillet weld

  4 Flat butt weld, flat fillet weld

  5 Vertical down and positions according to symbol 3

  Symbol Metal recovery, % Type of current

  1 <

  105 AC +DC

  2 <

  105 DC

  3 >105 <

  125 AC +DC

  4 >105 <

  125 DC

  5 >125 <

  160 AC +DC

  6 >125 <

  160 DC

  7 >160 AC +DC

  8 >160 DC

  Ta+Nb 8 x C < 1.1

  Ta+Nb 8 x C < 1.1

• Page 270

  268

  E 70 18 M

  E 70 16 -1 HZ R

  Guide to AWS A5.1: Carbon steel electrodes for SMAW

  AWS

  Classifi-

  cation

  Tensile Strength min. Yield Strength min. Elongation

  min. %

  Impact Energy

  Charpy-V

  J/°C

  Welding

  Position

  Type of coating Type of Current

  ksi MPa ksi MPa AC DC

  E 6010 60 430 48 330 22 27 / –30 1 Cellulosic – +pol

  E 6011 60 430 48 330 22 27 / –30 1 Cellulosic x +pol

  E 6012 60 430 48 330 17 Not spec. 1 Rutile x – pol

  E 6013 60 430 48 330 17 Not spec.. 1 Rutile x +/– pol

  E 6019 60 430 48 330 22 27 / –20 1 Rutile/Acid x +/– pol

  E 6020 60 430 48 330 22 Not spec. 2 Acid x c) +/– pol

  E 6022 60 430 Not spec. Not spec. Not spec. Not spec. 2 Acid x – pol

  E 6027 60 430 48 330 22 27 / –30 2 Acid, high recovery x c) +/– pol

  E 7014 70 490 58 400 17

  Not spec.

  1 Rutile x +/– pol

  E 7015 70 490 58 400 22 27 / –30 1 Basic – +pol

  E 7016 70 490 58 400 22 27 / –30 1 Basic x +pol

  E 7018 70 490 58 400 22 27 / –30 1 Basic x +pol

  E 7018 M a) 490 b) b) 24 67 / –30 1 Basic – +pol

  E 7024 70 490 58 400 17 Not spec. 2 Rutile, high recovery x +/– pol

  E 7027 70 490 58 400 22 27 / –30 2 Acid, high recovery x c) +/– pol

  E 7028 70 490 58 400 22 27 / –20 2 Basic, high recovery x +pol

  E 7048 70 490 58 400 22 27 / –30 4 Basic x +pol

  Covered electrode

  for manual metal-arc

  welding.

  Designates an electrode (E 7018M)

  for military requirements.Greater

  toughness, low moisture level and

  pick-up, and mandatory hydrogen

  limits for weld metal.

  Designates that the electrode meets the requirements of the

  hydrogen test (optional for basic electrodes, as-received or

  redried, with an average value not exceeding “z” ml of

  H

  2

  /100 g deposited metal, where “z” is 4,8 or 16).

  Designates that the electrode meets the

  requirements of the moisture pick-up

  test (optional for all basic electrodes

  except E 7018M, for which the test is

  mandatory)

  Designates that the electrode

  (E 7016, E 7018, E 7024) meets

  the requirements for improved

  toughness – and ductility (E 7024).

  Designates min. tensile strength

  in ksi.(1 ksi =1000 psi ~6.9 MPa.)

  a) Nominal value 70 ksi (490 MPa)

  b) Limits are 53-72 ksi (365-496 MPa)

  For Ø 2,4 mm the limit is max. 77ksi (530 MPa)

  c) H-V fillets: – pol

  In addition there are requirements on:

  •Chemical composition of the weld metal

  •Radiographic tests

  Designates welding position,

  coating type and current type.

  Code Welding position

  1 All positions except vertical-down

  2 Flat and H-V fillets

  4 All positions but in the vertical, V-down only

• Page 271

  269

  AWS

  Classification

  Chemical composition of undiluted weld metal

  C Cr Ni Mo Nb +Ta Mn Si P S N Cu Other elements

  E209-xx 0.06 20.5-24.0 9.5-12.0 1.5-3.0 – 4.0-7.0 1.00 0.04 0.03 0.10-0.30 0.75

  V 0.1-0.3

  E219-xx 0.06 19.0-21.5 5.5-7.0 0.75 – 8.0-10.0 1.00 0.04 0.03 0.10-0.30 0.75

  E240-xx 0.06 17.0-19.0 4.0-6.0 0.75 – 10.5-13.5 1.00 0.04 0.03 0.10-0.30 0.75

  E307-xxx 0.04-0.14 18.0-21.5 9.0-10.7 0.5-1.5 – 3.30-4.75 1.00 0.04 0.03 – 0.75

  E308-xx 0.08 18.0-21.0 9.0-11.0 0.75 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E308H-xx 0.04-0.08 18.0-21.0 9.0-11.0 0.75 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E308L-xx 0.04 18.0-21.0 9.0-11.0 0.75 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E308Mo-xx 0.08 18.0-21.0 9.0-12.0 2.0-3.0 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E308LMo-xx* 0.04 18.0-21.0 9.0-12.0 2.0-3.0 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E309-xx 0.15 22.0-25.0 12.0-14.0 0.75 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E309H-xx 0.04-0.15 22.0-25.0 12.0-14.0 0.75 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E309L-xx 0.04 22.0-25.0 12.0-14.0 0.75 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E309Nb-xx 0.12 22.0-25.0 12.0-14.0 0.75 0.70-1.00 0.5-2.5 1.00 0.04 0.03 – 0.75

  E309Mo-xx 0.12 22.0-25.0 12.0-14.0 2.0-3.0 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E309LMo-xx* 0.04 22.0-25.0 12.0-14.0 2.0-3.0 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E310-xx 0.08-0.20 25.0-28.0 20.0-22.5 0.75 – 1.0-2.5 0.75 0.03 0.03 – 0.75

  E310H-xx 0.35-0.45 25.0-28.0 20.0-22.5 0.75 – 1.0-2.5 0.75 0.03 0.03 – 0.75

  E310Nb-xx 0.12 25.0-28.0 20.0-22.0 0.75 0.70-1.00 1.0-2.5 0.75 0.03 0.03 – 0.75

  E310Mo-xx 0.12 25.0-28.0 20.0-22.0 2.0-3.0 – 1.0-2.5 0.75 0.03 0.03 – 0.75

  E312-xx 0.15 28.0-32.0 8.0-10.5 0.75 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E316-xx 0.08 17.0-20.0 11.0-14.0 2.0-3.0 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E316H-xx 0.04-0.08 17.0-20.0 11.0-14.0 2.0-3.0 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E316L-xx 0.04 17.0-20.0 11.0-14.0 2.0-3.0 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E316LMn-xx 0.04 18.0-21.0 15.0-18.0 2.5-3.5 – 5.0-8.0 0.9 0.04 0.03 0.10-0.25 0.75

  E317-xx 0.08 18.0-21.0 12.0-14.0 3.0-4.0 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E317L-xx 0.04 18.0-21.0 12.0-14.0 3.0-4.0 – 0.5-2.5 1.00 0.04 0.03 – 0.75

  E318-xx 0.08 17.0-20.0 11.0-14.0 2.0-3.0

  6xC<

  1.00 0.5-2.5 1.00 0.04 0.03 – 0.75

  E320-xx 0.07 19.0-21.0 32.0-36.0 2.0-3.0 8xC<

  1.00 0.5-2.5 0.60 0.04 0.03 – 3.0-4.0

  E320LR-xx 0.03 19.0-21.0 32.0-36.0 2.0-3.0 8xC<

  0.40 1.50-2.50 0.30 0.020 0.015 – 3.0-4.0

  E330-xx 0.18-0.25 14.0-17.0 33.0-37.0 0.75 – 1.0-2.5 1.00 0.04 0.03 – 0.75

  E330H-xx 0.35-0.45 14.0-17.0 33.0-37.0 0.75 – 1.0-2.5 1.00 0.04 0.03 – 0.75

  E347-xx 0.08 18.0-21.0 9.0-11.0 0.75

  8xC<

  1.00 0.5-2.5 1.00 0.04 0.03 – 0.75

  E349-xx 0.13 18.0-21.0 8.0-10.0 0.35-0.65 0.75-1.20 0.5-2.5 1.00 0.04 0.03 – 0.75

  V 0.1-0.3,Ti<

  0.15,

  W1.25-1.75

  E383-xx 0.03 26.5-29.0 30.0-33.0 3.2-4.2 – 0.5-2.5 0.90 0.02 0.02 – 0.6-1.5

  E385-xx 0.03 19.5-21.5 24.0-26.0 4.2-5.2 – 1.0-2.5 0.90 0.03 0.02 – 1.2-2.0

  E409Nb-xx 0.12 11.0-14.0 0.6 0.75 0.50-1.50 1.0 1.00 0.04 0.03 – 0.75

  E410-xx 0.12 11.0-13.5 0.7 0.75 – 1.0 0.90 0.04 0.03 – 0.75

  E410NiMo-x x 0.06 11.0-12.5 4.0-5.0 0.40-0.70 – 1.0 0.90 0.04 0.03 – 0.75

  E430-xx 0.10 15.0-18.0 0.6 0.75 – 1.0 0.90 0.04 0.03 – 0.75

  E430Nb-xx 0.10 15.0-18.0 0.6 0.75 0.50-1.50 1.0 1.00 0.04 0.03 – 0.75

  E630-xx 0.05 16.00-16.75 4.5-5.0 0.75 0.15-0.30 0.25-0.75 0.75 0.04 0.03 – 3.25-4.00

  E16-8-2-xx 0.10 14.5-16.5 7.5-9.5 1.0-2.0 – 0.5-2.5 0.60 0.03 0.03 – 0.75

  E2209-xx 0.04 21.5-23.5 8.5-10.5 2.5-3.5 – 0.5-2.0 1.00 0.04 0.03 0.08-0.20 0.75

  E2553-xx 0.06 24.0-27.0 6.5-8.5 2.9-3.9 – 0.5-1.5 1.00 0.04 0.03 0.10-0.25 1.5-2.5

  E2593-xx 0.04 24.0-27.0 8.5-10.5 2.9-3.9 – 0.5-1.5 1.00 0.04 0.03 0.08-0.25 1.5-3.0

  E2594-xx 0.04 24.0-27.0 8.0-10.5 3.5-4.5 – 0.5-2.0 1.00 0.04 0.03 0.20-0.30 0.75

  E2595-xx 0.04 24.0-27.0 8.0-10.5 2.5-4.5 – 2.5 1.2 0.03 0.025 0.20-0.30 0.4-1.5

  W 0.4-1.0

  E3155-xx 0.10 20.0-22.5 19.0-21.0 2.5-3.5 0.75-1.25 1.0-2.5 1.00 0.04 0.03 – 0.75

  Co 18.5-21.0, W 2.0-3.0

  E33-31-xx 0.03 31.0-35.0 30.0-32.0 1.0-2.0 – 2.5-4.0 0.9 0.02 0.01 0.3-0.5 0.4-0.8

  Indicates

  Compositional type.

  Guide to AWS A5.4: Stainless steel electrodes för SMAW

  E 308 -17

  Covered electrode

  for manual metal-arc

  welding.

  Suffi Cx oating type and usability characteristics

  -15 For use with DC+only. Usually basic coating. All positions.

  -16 For use with DC+and AC. Rutile coating. All positions.

  -17 As for -16, but higher sili ca content in coating gives following:

  •More of a spray arc and finer rippled bead surface in H-V fillets. •Slower freezing slag permits

  improved handling with a drag technique. •Mitre to slight concave H-V fillets •When making ver-

  tical-up fillets the slower freezing slag requires slight weave to produce flat profile.

  -25 Same coating and type as for -15 but with a mild steel core wire. Flat and horizontal positions only.

  -26 Same coating and type as for -16 but with a mild steel core wire. Flat and horizontal positions only.

  * Earlier E308MoL-xx and E309MoL-xx

  254

• Page 272

  270

  Guide to AWS A5.5: Low alloy steel electrodes for SMAW

  AWS

  Classification

  Tensile Strength

  min. MPa

  Yield Strength

  min. Mpa

  E 70xx-x 490 390

  E 70xx-BL2 520 390

  E 70xx-P1 490 415

  E 70xx-W1 490 415

  E 80xx-x 550 460

  E 80xx-C3 550 470-550

  E 90xx-x 620 530

  E 90xx-M 620 540-620

  E 100xx-x 690 600

  E 100xx-M 690 610-690

  E 110xx-x 760 670

  E 110xx-M 760 680-760

  E 120xx-x 830 740

  E 120xx-M 830 745-830

  E 120xx-M1 830 745-830

  E 80 16 -D3

  Covered electrode

  for manual metal-arc

  welding.

  Designates min. tensile strength in ksi.

  (1 ksi =1000 psi ~6.9 MPa)

  Designates welding

  position, coating type

  and current type.

  Designates chemical

  composition of weld metal.

  Suffix Alloying system Nominal values, wt%

  -A1 C / Mo ~0.1/ 0.5

  -B1 Cr / Mo ~0.5/ 0.5

  -B2 Cr / Mo ~1.3/ 0.5

  -B2L* Cr / Mo ~1.3/ 0.5

  -B3 Cr / Mo ~2.3/ 1.0

  -B3L* Cr / Mo ~2.3/ 1.0

  -B4L* Cr / Mo ~2.0/ 0.5

  -B5 Cr / Mo / V ~0.5 / 1.0 / 0.05

  -C1 Ni ~2.5

  -C1L* Ni ~2.5

  -C2 Ni ~3.5

  -C2L* Ni ~3.5

  -C3 Ni / Cr / Mo / V ~1.0 / 0.1 / 0.3 / 0.05

  -NM Ni / Mo ~1.0/ 0.5

  -D1 Mn / Mo ~1.5/ 0.3

  -D2 Mn / Mo ~1.8/ 0.3

  -D3 Mn / Mo ~1.5/ 0.5

  -G/-M/-W All other low alloy steel electrodes

  AWS

  Classification

  Impact Energy

  min. J °C

  E 7010-P1 27 –30

  E 8010-P1 27 –30

  E 8018-P2 27 –30

  E 8045-P2 27 –30

  E 9010-P1 27 –30

  E 9018-P2 27 –30

  E 9045-P2 27 –30

  E 10045-P2 27 –30

  E 8018-NM1 27 –40

  E 8016-C3 27 –40

  E 8018-C3 27 –40

  E 7018-C3L 27 –50

  E 8016-C4/D3 27 –50

  E 8018-C4/D3 27 –50

  E 9015-D1 27 –50

  E 9018-D1/D3 27 –50

  E 10015-D2 27 –50

  E 10016-D2 27 –50

  E 10018-D2 27 –50

  E 9018-M 27 –50

  E 10018-M 27 –50

  E 11018-M 27 –50

  E 12018-M 27 –50

  E 12018-M1 67 –20

  E 7018-W1 27 –20

  E 8018-W2 27 –20

  E 8016-C1 27 –60

  E 8018-C1 27 –60

  E 7015-C1L 27 –75

  E 7016-C1L 27 –75

  E 7018-C1L 27 –75

  E 8016-C2 27 –75

  E 8018-C2 27 –75

  E 7015-C2L 27 –100

  E 7016-C2L 27 –100

  E 7018-C2L 27 –100

  E 9015-C5L 27 –115

  EXXXX-A1/BX/BXL Not spec. Not spec.

  E(X)X XX-G Not spec. Not spec.

  * C max. 0.05%

  Code Welding position

  1 All positions except vertical-down

  2 Flat and H-V fillets

  AWS

  Classification

  Welding

  Position

  Type of coating Type of Current

  AC DC

  E xx10 1 Cellulosic – +pol

  E xx11 1 Cellulosic x +pol

  Exx13 1 Rutile x +/– pol

  E xx15 1 Basic – +pol

  Exx16 1 Basic x +pol

  E xx18 1 Basic, iron powder x + pol

  E xx20 2 Acid x c) +/– pol

  E xx27 2 Acid, high recovery x c) +/– pol

  c) Kälsvets liggande endast -pol

• Page 273

  271

  G 46 3 M G3Si1

  Wire electrode and

  /or deposit/ gas shielded

  metal arc welding.

  Symbol Shielding gas

  M EN ISO 14175

  Mixed gas without helium

  C

  Carbon dioxide

  Guide to EN ISO 14341: Wire electrodes and deposits for gas

  shielded metal arc welding of non-alloy and fine grain steels

  Symbol Yield Strength

  min. Mpa

  Tensile Strength

  MPa

  Elongation

  min. %

  35 355 440-570 22

  38 380 470-600 20

  42 420 500-640 20

  46 460 530-680 20

  50 500 560-720 18

  Symbol Chemical composition of wire electrodes *

  C Si Mn P S Ni Mo Al Ti +Zr

  G2Si 0.06 - 0.14 0.50 - 0.80 0.90 - 1.30 0.025 0.025 0.15 0.15 0.02 0.15

  G3Si1 0.06 - 0.14 0.70 - 1.00 1.30 - 1.60 0.025 0.025 0.15 0.15 0.02 0.15

  G4Si1 0.06 - 0.14 0.80 - 1.20 1.60 - 1.90 0.025 0.025 0.15 0.15 0.02 0.15

  G3Si2 0.06 - 0.14 1.00 - 1.30 1.30 - 1.60 0.025 0.025 0.15 0.15 0.02 0.15

  G2Ti 0.04-0.14 0.40-0.80 0.90-1.40 0.025 0.025 0.15 0.15 0.05-0.20 0.05-0.25

  G3Ni1 0.06-0.14 0.50-0.90 1.00-1.60 0.020 0.020 0.80-1.50 0.15 0.02 0.15

  G2Ni2 0.06-0.14 0.40-0.80 0.80-1.40 0.020 0.020 2.10-2.70 0.15 0.02 0.15

  G2Mo 0.08-0.12 0.30-0.70 0.90-1.30 0.020 0.020 0.15 0.40-0.60 0.02 0.15

  G4Mo 0.06-0.14 0.50-0.80 1.70-2.10 0.025 0.025 0.15 0.40-0.60 0.02 0.15

  G2Al 0.08-0.14 0.30-0.50 0.90-1.30 0.025 0.025 0.15 0.15 0.35-0.75 0.15

  * If not specified Cr <

  0.15, Cu <0.35, V <0.03. Residual copper content in the steel plus any coating shall not exceed 0.35%

  Single values shown in the table mean maximum values.

  Symbol Impact Energy

  Charpy-V

  Temp °C for 47J min.

  Z No requirements

  A +20

  0 0

  2 –20

  3 –30

  4 –40

  5 –50

  6 –60

  EN ISO 14175

• Page 274

  272

  W 46 3 W3Si1

  Wire electrode and

  /or deposit/ gas shielded

  metal arc welding.

  Guide to EN ISO 636-A: Rods,wires and deposits for tungsten

  inert gas welding of non-alloy and fine grain steels

  Symbol Yield Strength

  min. Mpa

  Tensile Strength

  MPa

  Elongation

  min. %

  35 355 440-570 22

  38 380 470-600 20

  42 420 500-640 20

  46 460 530-680 20

  50 500 560-720 18

  Symbol Chemical composition of wire electrodes *

  C Si Mn P S Ni Mo Al Ti +Zr

  W2 Si 0.06 - 0.14 0.50 - 0.80 0.90 - 1.30 0.025 0.025 0.15 0.15 0.02 0.15

  W3 Si1 0.06 - 0.14 0.70 - 1.00 1.30 - 1.60 0.025 0.025 0.15 0.15 0.02 0.15

  W4 Si1 0.06 - 0.14 0.80 - 1.20 1.60 - 1.90 0.025 0.025 0.15 0.15 0.02 0.15

  W3 Si2 0.06 - 0.14 1.00 - 1.30 1.30 - 1.60 0.025 0.025 0.15 0.15 0.02 0.15

  W2 Ti 0.04-0.14 0.40-0.80 0.90-1.40 0.025 0.025 0.15 0.15 0.05-0.20 0.05-0.25

  W3 Ni1 0.06-0.14 0.50-0.90 1.00-1.60 0.020 0.020 0.80-1.50 0.15 0.02 0.15

  W2 Ni2 0.06-0.14 0.40-0.80 0.80-1.40 0.020 0.020 2.10-2.70 0.15 0.02 0.15

  W2 Mo 0.08-0.12 0.30-0.70 0.90-1.30 0.020 0.020 0.15 0.40-0.60 0.02 0.15

  W4 Mo 0.06-0.14 0.50-0.80 1.70-2.10 0.025 0.025 0.15 0.40-0.60 0.02 0.15

  W2 Al 0.08-0.14 0.30-0.50 0.90-1.30 0.025 0.025 0.15 0.15 0.35-0.75 0.15

  * If not specified Cr <

  0.15, Cu <0.35, V <0.03. Residual copper content in the steel plus any coating shall not exceed 0.35%

  Single values shown in the table mean maximum values.

  Symbol Impact Energy

  Charpy-V

  Temp °C for 47J min.

  Z No requirements

  A +20

  0 0

  2 –20

  3 –30

  4 –40

  5 –50

  6 –60

• Page 275

  273

  G 62 6 M G4Ni1Mo

  Wire electrode and

  /or deposit/ gas shielded

  metal arc welding.

  Symbol Shielding gas

  M ISO 14175-M21

  Mixed gas without helium

  C ISO 14175-C1

  Carbon dioxide

  A Ar +1-5% O2

  Guide to EN ISO 16834-A: Wire electrodes, wires, rods and

  deposits for gas-shielded arc welding of high strength steels

  Symbol Yield Strength

  min. MPa

  Tensile Strength

  MPa

  Elongation

  min. %

  55 550 640-820 18

  62 620 700-890 18

  69 690 770-940 17

  79 790 880-1080 16

  89 890 940-1180 15

  Symbol Chemical composition of wire electrodes *

  C Si Mn P S Ni Cr Mo Cu Total other

  Mn3NiCrMo 0.14 0.60-0.80 1.30-1.80 0.015 0.018 0.50-0.65 0.40-0.65 0.15-0.30 0.30 0.25

  Mn3Ni1CrMo 0.12 0.40-0.70 1.30-1.80 0.015 0.018 1.20-1.60 0.20-0.40 0.20-0.30 0.35 0.25 **

  Mn3Ni1Mo 0.12 0.40-0.80 1.30-1.90 0.015 0.018 0.80-1.30 0.15 0.25-0.65 0.30 0.25

  Mn3Ni1,5Mo 0.08 0.20-0.60 1.30-1.80 0.015 0.018 1.40-2.10 0.15 0.25-0.55 0.30 0.25

  Mn3Ni1Cu 0.12 0.20-0.60 1.20-1.80 0.015 0.018 0.80-1.25 0.15 0.20 0.30-0.65 0.25

  Mn3Ni1MoCu 0.12 0.20-0.60 1.20-1.80 0.015 0.018 0.80-1.25 0.15 0.20-0.55 0.30-0.65 0.25

  Mn3Ni2,5CrMo 0.12 0.40-0.70 1.30-1.80 0.015 0.018 2.30-2.80 0.20-0.60 0.30-0.65 0.30 0.25

  Mn4Ni1Mo 0.12 0.50-0.80 1.60-2.10 0.015 0.018 0.80-1.25 0.15 0.20-0.55 0.30 0.25

  Mn4Ni2Mo 0.12 0.25-0.60 1.60-2.10 0.015 0.018 2.00-2.60 0.15 0.30-0.65 0.30 0.25

  Mn4Ni1,5CrMo 0.12 0.50-0.80 1.60-2.10 0.015 0.018 1.30-1.90 0.15-0.40 0.30-0.65 0.30 0.25

  Mn4Ni2CrMo 0.12 0.60-0.90 1.60-2.10 0.015 0.018 1.80-2.30 0.20-0.45 0.45-0.70 0.30 0.25

  Mn4Ni2,5CrMo 0.13 0.50-0.80 1.60-2.10 0.015 0.018 2.30-2.80 0.20-0.60 0.30-0.65 0.30 0.25

  * If not specified Ti <

  0.10, Zr <0.10, Al <0.12, V <0.03. Residual copper content in the steel plus any coating shall

  comply with stated value.

  Single values shown in the table mean maximum values.

  ** V =0.05-0.013

  Symbol Impact Energy

  Charpy-V

  Temp °C for 47J min.

  Z No requirements

  A +20

  0 0

  2 –20

  3 –30

  4 –40

  5 –50

  6 –60

• Page 276

  274

  Guide to ISO 17632-A: Cored wires for non-alloy and fine grain steels

  T 46 3 1Ni B M 4 H5

  Tubular cored

  electrode/ metal

  arc welding

  Symbol Yield Strength

  min. MPa

  Tensile Strength

  MPa

  Elongation

  min. %

  35 355 440-570 22

  38 380 470-600 20

  42 420 500-640 20

  46 460 530-680 20

  50 500 560-720 18

  Symbol Impact Energy

  Charpy-V

  Temp °C for 47J min.

  Z No requirements

  A +20

  0 0

  2 –20

  3 –30

  4 –40

  5 –50

  6 –60

  Symbol Chemical composition of all-weld metal , % *

  Mn Ni Mo

  No symbol 2.0 – –

  Mo 1.4 – 0.3 - 0.6

  MnMo 1.4 - 2.0 – 0.3 - 0.6

  1Ni 1.4 0.6 - 1.2 –

  1.5Ni 1.6 1.2 - 1.8 –

  2Ni 1.4 1.8 - 2.6 –

  3Ni 1.4 2.6 - 3.8 –

  Mn1Ni 1.4 - 2.0 0.6 - 1.2 –

  1NiMo 1.4 0.6 - 1.2 0.3 - 0.6

  AZ ny other agreed composition

  * If not specified Mo<0.2, Ni <0.5, Cr < 0.2, V <0.08, Nb <0.05, Cu < 0.3

  and for electrodes witout a gas shield Al<2.0

  Single values shown in the table are maximum values.

  Symbol Welding position

  1 All positions

  2 All positions, except vertical down

  3 Flat butt weld, flat fillet weld, horizontal-vertical fillet weld

  4 Flat butt weld, flat fillet weld

  5 Vertical down and positions according to symbol 3

  Symbol Characteristics Types of weld Shielding gas

  Singel-pass Multiple-pass

  R Rutile, slow freezing slag X X Required

  P Rutile, fast freezing slag X X Required

  B Basic X X Required

  M Metal powde Xr X Required

  V Rutile or basic/fluoride X Not required

  W Basic/fluoride, slow freezing slag X X Not required

  Y Basic/fluoride, fast freezing slag X X Not required

  Z Other types

  Symbol Hydrogen content,

  ml/100 g deposited

  weld metal, max.

  H5 5

  H10 10

  H15 15

  Symbol Shielding gas

  M EN ISO 14175

  Mixed gas without helium

  C

  Carbon dioxide

  EN ISO 14175

• Page 277

  275

  Symbol Welding position

  1 All positions

  2 All positions, except vertical down

  3 Flat butt weld, flat fillet weld, horizontal-vertical fillet weld

  4 Flat butt weld, flat fillet weld

  5 Vertical down and positions according to symbol 3

  Alloy

  Symbol

  Chemical composition of all-weld metal , % *

  C Si Mn P S Cr Ni Mo Other elements

  Martensitic/ferritic

  13 0.12 1.0 1.5 0.030 0.025 11.0-14.0 0.3 0.3 Cu 0.5

  13 Ti 0.10 1.0 0.80 0.030 0.030 10.5-13.0 0.3 0.3 Cu 0.5, 10 x C - 1.5

  13 4 0.06 1.0 1.5 0.030 0.025 11.0-14.5 3.0-5.0 0.4-1.0 Cu 0.5

  17 0.12 1.0 1.5 0.030 0.025 16.0-18.0 0.3 0.3 Cu 0.5

  Austenitic

  19 9 L 0.04 1.2 2.0 0.030 0.025 18.0-21.0 9.0-11.0 0.3 Cu 0.5

  19 9 Nb 0.08 1.2 2.0 0.030 0.025 18.0-21.0 9.0-11.0 0.3 Cu 0.5, Nb 8 x C- 1.1

  19 12 3 L 0.04 1.2 2.0 0.030 0.025 17.0-20.0 10.0-13.0 2.5-3.0 Cu 0.5

  19 12 3 Nb 0.08 1.2 2.0 0.030 0.025 17.0-20.0 10.0-13.0 2.5-3.0 Cu 0.5, Nb 8 x C-1 .1

  1

  9 13 4 N L 0.04 1.2 1.0-5.0 0.030 0.025 17.0-20.0 12.0-15.0 3.0-4.5 Cu 0.5, N 0.08-0.20

  Austenitic-ferritic. High corrosion resistance.

  22 9 3 N L 0.04 1.2 2.5 0.030 0.025 21.0-24.0 7.5-10.5 2.5-4.0 Cu 0.5, N 0.08-0.20

  Fully austenitic. High corrosion resistance.

  18 16 5 N L 0.03 1.0 1.0-4.0 0.03 0.02 17.0-20.0 16.0-19.0 3.5-5.0 Cu 0.5, N 0.10-0.20

  Special types

  18 8 Mn 0.20 1.2 4.5-7.5 0.035 0.025 17.0-20.0 7.0-10.0 0.3 Cu 0.5

  20 10 3 0.08 1.2 2.5 0.035 0.025 19.5-22.0 9.0-11.0 2.0-4.0 Cu 0.5

  23 12 L 0.04 1.2 2.5 0.030 0.025 22.0-25.0 11.0-14.0 0.3 Cu 0.5

  23 12 2 L 0.04 1.2 2.5 0.030 0.025 22.0-25.0 11.0-14.0 2.0-3.0 Cu 0.5

  29 9 0.15 1.2 2.5 0.035 0.025 27.0-31.0 8.0-12.0 0.3 Cu 0.5

  Heat resisting types

  22 12 H 0.15 1.2 2.5 0.030 0.025 20.0-23.0 10.0-13.0 0.3 Cu 0.5

  25 20 0.06-0.20 1.2 1.0-5.0 0.030 0.025 23.0-27.0 18.0-22.0 0.3 Cu 0.5

  * Single values shown in the table are maximum values.

  Guide to ISO 17633-A: Cored wires for stainless steels

  T 19 12 3L R M 4

  Tubular cored

  electrode/metal

  arc welding

  Symbol Type of electrode core

  R Rutile, slow freezing slag

  P Rutile, fast freezing slag

  M Metal powder

  U Selfshielding

  Z Other types

  Symbol Shielding gas

  M ISO 14175-M2

  Mixed gas without helium

  C ISO 14175-C1

  Carbon dioxide

  N Without a gas shield

• Page 278

  276

  Guide to AWS A5.18: Carbon Steel Electrodes and Rods for Gas Shielded

  Arc Welding

  AWS

  Classification

  Chemical composition of solid wire or rod, wt % *

  C Mn Si P S Cu

  ER70S-2 <

  0.07 0.90-1.40 0.40-0.70 <0.025 <0.035 <0.50

  ER70S-3 0.06-0.15 0.90-1.40 0.45-0.70 <

  0.025 <0.035 <0.50

  ER70S-4 0.06-0.15 1.00-1.50 0.65-0.85 <

  0.025 <0.035 <0.50

  ER70S-6 0.06-0.15 1.40-1.85 0.80-1.15 <

  0.025 <0.035 <0.50

  ER70S-7 0.07-0.15 1.50-2.00 0.50-0.80 <

  0.025 <0.035 <0.50

  ER70S-G Not spec. Not spec. Not spec. Not spec. Not spec. <

  0.50

  * Single values shown in the table are maximum values.

  Mechanical Properties of weld metal

  AWS

  Classification *

  Tensile Strength

  min. MPa

  Yield Strength

  min. MPa

  (0.2% proof)

  Elongation

  min. %

  Impact Energy

  Charpy-V

  J/°C

  Shielding gas

  ER70S-2 480 400 22 27 / –30 CO

  2

  or Ar / CO

  2

  ER70S-3 480 400 22 27 / –20 CO

  2

  or Ar / CO

  2

  ER70S-4 480 400 22 Not required CO

  2

  or Ar / CO

  2

  ER70S-6 480 400 22 27 / –30 CO

  2

  or Ar / CO

  2

  ER70S-7 480 400 22 27 / –30 CO

  2

  or Ar / CO

  2

  ER70S-G 480 400 22 As agreed CO

  2

  or Ar / CO

  2

  E70C-3X 480 400 22 27 / –20 CO

  2

  or 75-80%Ar / bal. CO

  2

  E70C-6X 480 400 22 27 / –30 CO

  2

  or 75-80%Ar / bal. CO

  2

  E70C-G(X ) 480 400 22 As agreed As agreed

  E70C-GS(X) 480 Not spec

  . Not spec. Not required As agreed

  * The final X shown in the classification represents a ”C” or ”M” which corresponds to the shielding gas with which the electrode is classified.

  The use of ”C” designates 100% CO

  2

  shielding, ”M” designates 75-80% Ar/balance CO

  2

  .

  AWS

  Classification **

  Chemical composition of weld metal from metal cored wire, wt % *

  C Mn Si P S Cu

  E70C-3X 0.12 1.75 0.90 0.50

  E70C-6X 0.12 1.75 0.90 0.03 0.50

  E70C-G(X ) Not spec. Not spec. Not spec. Not spec. Not spec. Not spec.

  E70C-GS(X) Not spec. Not spec. Not spec. Not spec. Not spec. Not spec.

  * Single values shown in the table are maximum values.

  ** The final X shown in the classification represents a ”C” or ”M” which corresponds to the shielding gas with which the elec-

  trode is classified. The use of ”C” designates 100% CO

  2

  shielding, ”M” designates 75-80% Ar/balance CO

  2

  .

  0.03

  0.03

  0.03

• Page 279

  277

  Guide to AWS A5.20: Carbon steel wires for FCAW

  AWS

  Classification

  Tensile Strength

  MPa

  Yield Strength

  min. MPa

  Elongation

  min. %

  Impact Energy

  Charpy-V

  J/°C

  E 7xT-1C, -1M 490 - 670 390 22 27 / –20

  E 7xT-2C, -2M min Not specified Not specified Not specified

  E 7xT-3 min Not specified Not specified Not specified

  E 7xT-4 - 670 390 22 Not specified

  E 7xT-5C, -5M - 670 390 22 27 / –30

  E 7xT-6 - 670 390 22 27 / –30

  E 7xT-7 - 670 390 22 Not specified

  E 7xT-8 - 670 390 22 27 / –30

  E 7xT-9C, -9M - 670 390 22 27 / –30

  E 7xT-10 min Not specified Not specified Not specified

  E 7xT-11 - 670 390 22 Not specified

  E 7xT-12C, -12M - 620 390 22 27 / –30

  E 6xT-13 min Not specified Not specified Not specified

  E 7xT-13 min Not specified Not specified Not specified

  E 7xT-14 min Not specified Not specified Not specified

  E 6xT-G - 600 330 2 Not specified

  E 7xT-G - 670 390 22 Not specified

  E 6xT-GS min Not specified Not specified Not specified

  E 7xT-GS min Not specified Not specified Not specified

  E 7 1 T -1 M

  Designates

  an electrode.

  Indicates primary welding positions.

  0 =flat and horizontal

  1 =all positio ns

  Indicates a

  cored wire.

  Indicates usability and

  performance capabilities.

  Indicates min. tensile strength in 10 ksi units.

  (10 ksi =10.000 psi ~69 Mpa)

  Suffix Shieldin g gas Multiple-pass Single-pass Flux type

  -1 X X X DC +pol

  -2 XX DC +pol

  -3 X DC +pol

  -4 X X DC +pol

  -5 X X X DC +/– pol

  -6 X X DC +pol

  -7 X X DC – pol

  -8 X X DC – pol

  -9 X X X DC +pol

  -10 X DC – pol

  -11 X X DC – pol

  -12 X X X DC +pol

  -13 X DC – pol

  -14 X DC – pol

  -G Not specified X X Not specified

  -GS Not specifie Xd Not specified

  Suffix Designation

  M 75-80% Ar/Co

  2

  C CO

  2

  None Self-shield

  490

  490

  490

  490

  490

  490

  490

  490

  490

  490

  490

  430

  490

  490

  430

  490

  430

  490

  2

• Page 280

  278

  Guide to AWS A5.28: Low-alloy Steel Electrodes and Rods for Gas

  Shiel ded Arc Welding

  AWS

  Classification

  Chemical composition of solid wire or rod, wt % *

  C Mn Si P S Ni Cr Mo V Ti Zr Al Cu Other

  elements

  total

  ER70S-A1 0.12 1.30 0.3-0.70 0.025 0.025 0.20 – 0.40-0.65 – – – – 0.35 0.50

  ER80S-B2 0.07-0.12 0.40-0.70 0.40-0.70 0.025 0.025 0.20 1.20-1.50 0.40-0.65 – – – – 0.35 0.50

  ER70S-B2L 0.05 0.40-0.70

  0.40-0.70 0.025 0.025 0.20 1.20-1.50 0.40-0.65 – – – – 0.35 0.50

  ER90S-B3 0.07-0.12 0.40-0.70 0.40-0.70 0.025 0.025 0.20 2.30-2.70 0.90-1.20 – – – – 0.35 0.50

  ER80S-B3L 0.05 0.40-0.70 0.40-0.70 0.025 0.025 0.20 2.30-2.70 0.90-1.20 – – – – 0.35 0.50

  ER80S-B6 0.10 0.40-0.70 0.50 0.025 0.025 0.6 4.50-6.00 0.45-0.65 – – – – 0.35 0.50

  ER80S-B8 0.10 0.40-0.70 0.50 0.025 0.025 0.5 8.00-10.5 0.8-1.2 – ––– 0.35 0.50

  ER90S-B9 0.07-0.13 1.20 0.15-0.50 0.010 0.010 0.80 8.00-10.50 0.85-1.20 0.15-0.30 0.04 0.20 0.50

  ER80S-Ni1 0.12 1.25 0.40-0.80 0.025 0.025 0.80-1.10 0.15 0.35 0.05 ––– 0.35 0.50

  ER80S-Ni2 0.12 1.25 0.40-0.80 0.025 0.025 2.00-2.75 – – – – – – 0.35 0.50

  ER80S-Ni3 0.12 1.25 0.40-0.80 0.025 0.025 3.00-3.75 – – – – – – 0.35 0.50

  ER80S-D2 0.7-0.12 1.60-2.10 0.50-0.80 0.025 0.025 0.15 – 0.40-0.60 – – – –

  0.5 0.50

  ER90S-D2 0.7-0.12 1.60-2.10 0.50-0.80 0.025 0.025 0.15 – 0.40-0.60 – – – –

  0.5 0.50

  ER100S-1 0.08 1.25-1.80 0.20-0.55 0.010 0.010 1.40-2.10 0.30 0.25-0.55 0.05 0.10 0.10 0.10 0.25 0.50

  ER110S-1 0.09 1.40-1.80 0.20-0.55 0.010 0.010 1.90-2.60 0.50 0.25-0.55 0.04 0.10 0.10 0.10 0.25 0.50

  ER120S-1 0.10 1.40-1.80 0.25-0.60 0.010 0.010 2.00-2.80 0.60 0.30-0.65 0.03 0.10 0.10 0.10 0.25 0.50

  ERXXS-G

  Not specified

  * Single values shown in the table are maximum values.

  AWS

  Classification

  Chemical composition of weld metal from metal cored wire, wt % *

  C Mn Si P S Ni Cr Mo V Ti Zr Al Cu Other

  elements

  total

  E80C-B2 0.05-0.12 0.40-1.00 0.25-0.60 0.025 0.030 0.20 1.00-1.50 0.40-0.65 0.03 – – – - 0.50

  E70C-B2L 0.05 0.40-1.00 0.25-0.60 0.025 0.030 0.20

  1.00-1.50 0.40-0.65

  0.03

  – – – 0.35 0.50

  E90C-B3 0.05-0.12 0.40-1.00 0.25-0.60 0.025 0.030 0.20 2.00-2.50

  0.90-1.20

  0.03 – – –

  0.35 0.50

  E80C-B3L 0.05 0.40-1.00 0.25-0.60 0.025 0.030 0.20

  2.00-2.50 0.90-1.20

  0.03 – – –

  0.35 0.50

  E80C-B6 0.10 0.40-1.00 0.25-0.60 0.025 0.025 0.60

  4.50-6.00 0.45-0.65

  0.03 – – –

  0.35 0.50

  E80C-B8 0.10 0.40-1.00 0.25-0.60 0.025 0.025 0.20

  8.00-10.50 0.80-1.20

  0.03 – – –

  0.35 0.50

  E90C-B9 0.08-0.13 1.20** 0.50 0.020 0.015 0.80**

  8.00-10.50 0.85-1.20

  0.15-0.30 – –

  0.04 0.20 0.50

  E80C-Ni 1 0.12 1.50 0.90 0.025 0.030 0.80-1.10

  – 0.30

  0.03

  – – – 0.35 0.50

  E70C-Ni2 0.08 1.25 0.90 0.025 0.030 1.75-2.75

  – –

  0.03

  – – – 0.35 0.50

  E80C-Ni2 0.12 1.50 0.90 0.025 0.030 1.75-2.75

  – –

  0.03

  – – – 0.35 0.50

  E80C-Ni3 0.12 1.50 0.90 0.025 0.030 2.75-3.75

  – –

  0.03

  – – – 0.35 0.50

  E90C-D2 0.12 1.00-1.90 0.90 0.025 0.030 –

  – 0.40-0.60

  0.03

  – – – 0.35 0.50

  E90C-K3 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50

  0.15 0.25-0.65

  0.03

  – – – 0.35 0.50

  E100C-K3 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50

  0.15 0.25-0.65

  0.03

  – – – 0.35 0.50

  E110C-K3 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50

  0.15 0.25-0.65

  0.03

  – – – 0.35 0.50

  E110C-K4 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50

  0.15-0.65 0.25-0.65

  0.03

  – – – 0.35 0.50

  E120C-K4 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50

  0.15-0.65 0.25-0.65

  0.03

  – – – 0.35 0.50

  E80C-W2 0.12 0.50-1.30 0.35-0.80 0.025 0.030 0.40-0.80

  0.45-0.70 –

  0.03

  – – – 0.30-0.75 0.50

  EXXC-G Not specified

  * Single values shown in the table are maximum values. ** Max 1.50% of Mn and Ni in total.

• Page 281

  279

  Guide to AWS A5.28: Low-alloy Steel Electrodes and Rods for Gas

  Shiel ded Arc Welding

  Mechanical Properties of weld metal

  AWS

  Classification

  Tensile Strength

  min. MPa

  Yield Strength

  min. MPa

  (0.2% proof)

  Elongation

  min. %

  Impact Energy

  Charpy-V

  J/°C

  Testing condition

  ER70S-B2L/A1 515 400 19 Not required *1)

  ER80S-B2 550 470 19 Not required *1)

  ER80S-B3L 550 470 17 Not required *2)

  ER90S-B3 620 540 17 Not required *2)

  ER80S-B6/B8 550 470 17 Not required *3)

  ER90S-B9 620 410 16 Not required *4)

  ER80S-Ni1 550 470 24 27 / –46 As-Welded

  ER80S-Ni2 550 470 24 27 / –62 *1)

  ER80S-Ni3 550 470 24 27 / –73 *1)

  ER80S-D2 550 470 17 27 / –29 As-Welded

  ER90S-D2 620 540 17 27 / -29 As-Welded

  ER100S-1 690 610 16 68 / –51 As-Welded

  ER110S-1 760 660 15 68 / –51 As-Welded

  ER120S-1 830 730 14 68 / –51 As-Welded

  ER70S-G 490 Not specified Not specified As agreed As agreed

  ER80S-G 550 Not specified Not specified As agreed As agreed

  ER90S-G 620 Not specified Not specified As agreed As agreed

  ER100S-G 690 Not specified Not specified As agreed As agreed

  ER110S-G 760 Not specified Not specified As agreed As agreed

  ER120S-G 830 Not specified Not specified As agreed As agreed

  E70C-B2L 515 400 19 Not required *1)

  E80C-B2 550 470 19 Not required *1)

  E80C-B3L 550 470 17 Not required *2)

  E90C-B3 620 540 17 Not required *2)

  E80C-B6/B8 550 470 17 Not required *3)

  E90C-B9 620 410 16 Not required *4)

  E70C-Ni2 490 400 24 27 / -62 *1)

  E80C-Ni1 550 470 24 27 / -46 As-Welded

  E80C-Ni2 550 470 24 27 / -62 *1)

  E80C-Ni3 550 470 24 27 / -73 *1)

  E90C-D2 620 540 17 27 / -29 As-Welded

  E90C-K3 620 540 18 27 / -51 As-Welded

  E100C-K3 690 610 16 27 / -51 As-Welded

  E100C-K3/K4 760 680 15 27 / -51 As-Welded

  E120C-K4 830 750 15 27 / -51 As-Welded

  E80C-W2 550 470 22 27 / -29 As-Welded

  E70C-G 490 Not specified Not specified As agreed As agreed

  E80C-G 550 Not specified Not specified As agreed As agreed

  E90C-G 620 Not specified Not specified As agreed As agreed

  E100C-G 690 Not specified Not specified As agreed As agreed

  E110C-G 760 Not specified Not specified As agreed As agreed

  E120C-G 830 Not specified Not specified As agreed As agreed

  *1) PWHT 620 +/-15°C *2) PWHT 690 +/-15°C *3) PWHT 745 +/-15°C *4) PWHT 760 +/-15°C

  264

• Page 282

  280

  SA AB 1 67 AC H5

  Hydrogen content, all-weld metal

  Symbol ml/100g deposited metal

  H4 max. 4

  H10 max. 10

  Characteristic chemical constituents

  Symbol Type of flux

  MS Manganese-silicate

  CS Calcium-silicate

  ZS Zirconium-silicate

  RS Rutile-silicate

  AR Aluminate-rutile

  AB Aluminate-basic

  AS Aluminate-silicate

  AF Aluminate-fluoride-basic

  FB Fluoride-basic

  Z Any other composition

  Application flux class

  Symbol

  1 For non alloy and low alloy steels

  2 For stainless and Ni-base alloys

  3 For surfacing , with alloy transfer

  from flux

  Guide to EN ISO 14174: Fluxes for submerged arc welding

  Metallurgical behaviour

  Symbol Behaviour Contribution from

  flux

  1 Burn out 0.7-

  2 Burn out 0.5-0.7

  3 Burn out 0.3-0.5

  4 Burn out 0.1-0.3

  5 Neutral 0-0.1

  6 Pick-up 0.1-0.3

  7 Pick-up 0.3-0.5

  8 Pick-up 0.5-0.7

  9 Pick-up 0.7-

  Method of manufacture

  Symbol

  F Fused

  A Agglomerated

  M Mixed

  Type of current

  Symbol

  DC DC only

  AC AC or DC

  Flux for

  SAW

  Flux class Elements

  1 Si and Mn

  2 Chemical symbols, pick-up

  3 Chemical symbols, pick-up

  H5 max. 5

• Page 283

  281

  Guide to EN ISO 14171-A: Solid wires,solid wire- flux and tubular cored

  - flux combinations for submerged arc welding of non alloy

  and fine grain steels

  Tensile properties, all-weld metal

  Symbol Yield strength

  MPa min.

  Tensile strength

  Mpa

  Elongation

  % min.

  35 355 440-570 22

  38 380 470-600 20

  42 420 500-640 20

  46 460 530-680 20

  50 500 560-720 18

  S 46 6 AB S3Si

  S SAW process

  Chemical composition of solid wire , %

  Symbol C Si Mn Ni Mo

  SZ Any other agreed composition

  S1 0.05-0.15 0.15 0.35-0.60 0.15 0.15

  S2 0.07-0.15 0.15 0.80-1.30 0.15 0.15

  S3 0.07-0.15 0.15 1.30-1.75 0.15 0.15

  S4 0.07-0.15 0.15 1.75-2.25 0.15 0.15

  S1Si 0.07-0.15 0.15-0.40 0.35-0.60 0.15 0.15

  S2Si 0.07-0.15 0.15-0.40 0.80-1.30 0.15 0.15

  S2Si2 0.07-0.15 0.40-0.60 0.80-1.30 0.15 0.15

  S3Si 0.07-0.15 0.15-0.40 1.30-1.85 0.15 0.15

  S4Si 0.07-0.15 0.15-0.40 1.85-2.25 0.15 0.15

  S1Mo 0.05-0.15 0.05-0.25 0.35-0.60 0.15 0.45-0.65

  S2Mo 0.07-0.15 0.05-0.25 0.80-1.30 0.15 0.45-0.65

  S3Mo 0.07-0.15 0.05-0.25 1.30-1.75 0,15 0.45-0.65

  S4Mo 0.07-0.15 0.05-0.25 1.75-2.25 0.15 0.45-0.65

  S2Ni1 0.07-0.15 0.05-0.25 0.80-1.30 0.80-1.20 0.15

  S2Ni1.5 0.07-0.15 0.05-0.25 0.80-1.30 1.20-1.80 0.15

  S2Ni2 0.07-0.15 0.05-0.25 0.80-1.30 1.80-2.40 0.15

  S2Ni3 0.07-0.15 0.05-0.25 0.80-1.30 2.80-3.70 0.15

  S2Ni1Mo 0.07-0.15 0.05-0.25 0.80-1.30 0.80-1.20 0.45-0.65

  S3Ni1.5 0.07-0.15 0.05-0.25 1.30-1.70 1.20-1.80 0.15

  S3Ni1Mo 0.07-0.15 0.05-0.25 1.30-1.80 0.80-1.20 0.45-0.65

  S3Ni1.5Mo 0.07-0.15 0.05-0.25 1.20-1.80 1.20-1.80 0.30-0.50

  Other elements: Cu max. 0.30, Al max. 0.03

  P&S: SZ-S4Mo max. 0.025,S2Ni-S3Ni1.5Mo max 0.02

  Cr: SZ-S2Ni3 max. 0.15, S2Ni1Mo-S3Ni1.5Mo max. 0.20

  Single values are maximum

  Tensile properties, two-run technique

  Symbol Parent material

  Yield strength

  Mpa min.

  Welded joint

  Tensile strength

  MPa min.

  2T 275 370

  3T 355 470

  4T 420 520

  5T 500 600

  Impact properties

  Symbol Temp.

  O

  C for min. average

  Impact energy of 47J

  Z No requirements

  A +20

  O 0

  2 -20

  3 -30

  4 -40

  5 -50

  6 -60

  7 -70

  8 -80

  Chemical constituents of flux

  Symbol Type of flux

  MS Manganese-silicate

  CS Calcium-silicate

  ZS Zirconium-silicate

  RS Rutile-silicate

  AR Aluminate-rutile

  AB Aluminate-basic

  AS Aluminate-silicate

  AF Aluminate-fluoride-basic

  FB Fluoride-basic

  Z Any other type

  electrode

• Page 284

  282

  Yield

  strength

  Steel grade Impact

  energy

  Cored wires - Elgacore Electrodes MAG TIG

  Min. MPa Example Test temp. 136/138 111 135 141

  235-275 S235JR, NVA, A106

  Gr.B, A333 Gr.6,

  St35.8, P235GH,

  S275J0, S275JR

  +20°C, 0°C DWA-50, 52F, 55E, 55L, 55Ni1,

  55LSR, 51B, DWX 50, MXX 100,

  MX 100T, MXA-100, 100XP, 55T.

  All unalloyed, P48M, P48S, P51,

  P47D, Maxeta 11 etc.

  Elgamatic 100,

  Elgamatic 103,

  Elgamatic 162

  Elgatig 100,

  Elgatig 162

  -20°C DWA-50, 52F, 55E, 55L, 55Ni1,

  55LSR, 51B, DWX 50, MXX 100,

  MX 100T, MXA-100, 100XP, 55T.

  P48M, P48S, 48P, P51, P47,

  P47D, P52T, P54, P62MR,

  Maxeta 5, 20, 21, 22, 24.

  Elgamatic 100,

  Elgamatic 103,

  Elgamatic 162

  Elgatig 100,

  Elgatig 162

  -40°C DWA-55E, 55L, 55Ni1, 55LSR,

  MXA-100, 100XP, 55T.

  P48M, P48S, P51, P47, P62MR,

  Maxeta 21, 22, 24.

  Elgamatic 103,

  Elgamatic 162

  Elgatig 162

  235-355 S235J0W,

  S355J2WP,

  S355J2G2W,

  COR-TEN

  0°C, -20°C DW 588 P62MR, P48K Elgamatic 140

  355 S355J2, S355N,

  P355NL1, NVE

  36, X52, L360,

  S355MCD,

  S355ML,

  S355G10+N

  +20°C, 0°C DWA-50, 52F, 55E, 55L, 55Ni1,

  55LSR, 51B, DWX 50, MXX 100,

  MX 100T, MXA-100, 100XP, 55T.

  Rutile electrodes max. t15mm.

  P48M, P48S, P48P, P51, P47,

  P47D, P52T, P54, P62MR, 20, 21,

  22, 24.

  Elgamatic 100,

  Elgamatic 103,

  Elgamatic 162

  Elgatig 100,

  Elgatig 162

  -20°C DWA-50, 52F, 55E, 55L, 55Ni1,

  55LSR, 51B, DWX 50, MXX 100,

  MX 100T, MXA-100, 100XP, 55T.

  P48M, P48S, P48P, P51, P47,

  P47D, P52T, P54, P62MR,

  Maxeta 20, 21, 22, 24.

  Elgamatic 100,

  Elgamatic 103,

  Elgamatic 162

  Elgatig 100,

  Elgatig 162

  -40°C DWA-55E, 55L, 55Ni1, 55LSR,

  MXA-100, 100XP, 55T.

  P62MR, P48M, P48S, P51, P47,

  Maxeta 24, 21, 22.

  Elgamatic 103,

  Elgamatic 162

  Elgatig 162

  -50°C DWA-55L, 55Ni1, 55LSR, MXA 55T. P62MR, P48M, P47, Maxeta 24. Elgamatic 162 Elgatig 162

  -60°C DWA-55L, 55Ni1, 55LSR, MXA 55T. P62MR. Elgamatic 162 Elgatig 162

  Quick guide for selection of welding consumables for unalloyed/low alloyed and

  high strength steels

• Page 285

  283

  Yield

  strength

  Steel grade Impact

  energy

  Cored wires - Elgacore Electrodes MAG TIG

  Min. MPa Example Test temp. 136/138 111 135 141

  420 S420N, S460ML,

  P420ML2,

  S420MCD,

  S420G2+M, X60,

  L450, NVE 420,

  NVF420

  -20°C DWA-50, 52F, 55E, 55L, 55Ni1,

  55LSR, 51B, DWX 50, MXX 100,

  MX 100T, MXA-100, 100XP, 55T.

  P48M, P48S, P48P, P51, P47,

  P47D, P52T, P54, P62MR,

  Maxeta 20, 21, 22, 24.

  Elgamatic 100,

  Elgamatic 103,

  Elgamatic 162

  Elgatig 100,

  Elgatig 162

  -40°C DWA-55E, 55L, 55Ni1, 55LSR,

  MXA-100, 100XP, 55T.

  P62MR, P48M, P48S, P51, P47,

  Maxeta 24, 21, 22.

  Elgamatic 103,

  Elgamatic 162

  Elgatig 162

  -50°C DWA-55L, 55Ni1, 55LSR, MXA 55T. P62MR, P48M, P47, Maxeta 24 Elgamatic 162 Elgatig 162

  -60°C DWA-55L, 55Ni1, 55LSR, MXA 55T. P62MR Elgamatic 162 Elgatig 162

  460 S460M, S460ML,

  P460ML2,

  S460MCD,

  S460G2+M, X65,

  L450, NVE 460, NVF

  460

  -20°C DWA-55L, 55Ni1, 55LSR, MXA-

  100XP, 55T.

  P62MR, Maxeta 24, P48P, P51,

  P47

  Elgamatic 103,

  Elgamatic 162

  Elgatig 100,

  Elgatig 162

  -40°C DWA-55L, 55Ni1, 55LSR, MXA-

  100XP, 55T.

  P62MR, Maxeta 24, P51, P47 Elgamatic 103,

  Elgamatic 162

  Elgatig 162

  -50°C DWA-55L, 55Ni1, 55LSR, MXA 55T. P62MR, P48M, P47, Maxeta 24 Elgamatic 162 Elgatig 162

  -60°C DWA-55L, 55Ni1, 55LSR, MXA-55T. P62MR Elgamatic 162 Elgatig 162

  500 S500QL, S500QL1,

  P500QL1, P500QL2,

  S500G2+M,

  B14NVE 500

  DWA 65L (-40°C)

  DWA-65NiMo (-50°C)

  P65MR (-60°C)

  690 S690Q, S690QL,

  S690QL1, NVE 690

  Elgacore R690 (-40°C)

  M690 (-60°C)

  P110MR (-60°C) Elgamatic 135,

  (-40°C), Elgamatic

  147 (-40°C)

  Elgatig 135,

  (-40°C)

  890 S890Q, S890QL,

  S890QL1

  Elgamatic 138

  (-40°C)

  Quick guide for selection of welding consumables for unalloyed/low alloyed and

  high strength steels, cont.

• Page 286

  284

  Quick guide for selection of welding consumables for creep resistant Cr-Mo

  steels

  Yield

  strength

  Steel grade Impact

  energy

  Cored wires - Elgacore Electrodes MAG TIG

  Min. MPa Example Test temp. 136/138 111 135 141

  550-690

  General

  principles

  S550QL, S600QL1,

  S650QL, S650MCD,

  S690Q, S690QL1

  Always use consumable in medium strength class for root pass in butt welds. Impact strength requirements should be fulfilled.

  Fillet welds can usually be made using undermatching consumable.

  EN-class T42-T46, AWS E70/E71-E80/E81. E.g. DWA 55L, MXA 100, P 62MR.

  235-500 to

  550-690

  Use consumable that matches steel in the lowest strength class.

  Need for preheat should always be evaluated for steels with yield strength ≥ 355 MPa. Preheat should be calculated according to EN 1011-2.

  Quick guide for selection of welding consumables for unalloyed/low alloyed and

  high strength steels, cont.

  Electrodes MAG TIG

  111 135 141

  15Mo3, 16Mo3, A335 Grade P1 (0,5%-Mo-steel) P81CR Elgamatic 181CR Elgatig 181CR

  13CrMo4-4, 13CrMo4-5, A335 Gr. P11, A335 Gr. P12 (1-1,25%Cr/0,5%Mo) P83CR Elgamatic 183CR Elgatig 183CR

  Preheat and stress relief often specified. Follow fabrication specification.

• Page 287

  285

  Steel grade

  EN / ASTM / UNS

  Electrode

  111

  Core wire

  136/138

  MAG

  135

  TIG

  141

  Cromarod Cromacore Cromamig Cromatig

  Austenitic stainless steel

  1.4301, 1.4307, 1.4311, 304, 304L, 304LN 308L, 308LP DW 308L, 308LP 308LSi 308LSi

  1.4541, 1.4550, 321, 347 347 347 347Si 347Si

  1.4401, 1.4404, 1.4406, 1. 4432, 1.4436,

  316, 316L, 316LN

  316L, 316LP, 316L-

  140, 316LV, B316L.

  DW 316L, 316LP 316LSi 316LSi

  1.4571, 316Ti 318 318Si 318Si

  1.4845, 310S 310 310 310

  1.4835, S30815 253

  1.4539, 904L 385 385 385

  1.4547, S31254, 6Mo 625 625P 625 625

  Ferit/austenitic stainless steel (duplex)

  1.4162, 1.4362, 1.4462, S32101, S32304,

  S32205, S32101, S32003

  Duplex, Duplex LP,

  Duplex B

  DW 329A, 329AP

  LDX P

  Duplex

  LDX

  Duplex

  LDX

  1.4410, 1.4507, S32750, S32550, S32760 2507B 2507 2507 2507

  Ferit stainless steel

  1.4016, 1.4003, 430, 409 308L, 309L, 316L DW 308L/LP, 309L/

  LP, 316L/LP

  308, 309, 316LSi 308, 309, 316LSi

  Quick guide for selection of welding consumables for stainless steels

• Page 288

  286

  Steel grade

  EN / ASTM / UNS

  Electrode

  111

  Cored wire

  136/138

  MAG

  135

  TIG

  141

  Cromarod Cromacore Cromamig Cromatig

  Ni-base alloys

  2.4816, 1.4876, N06600, N08800 82 (625) (625), 82 (625), 82

  2.4856, N06625 625 625P 625 625

  Dissimilar joints

  Stainless to unalloyed or low alloyed steel. 309L, 309MoL,

  Duplex, 312

  DW 309L/LP,

  309MoL/MoLP,

  329A/AP

  309LSi, Duplex 309LSi, Duplex

  309MoL

  Ni-base to unalloyed or low alloyed steel. 625, 82 625P 625 625

  High temperature joints. Ni-base /stainless

  to unalloyed/ low alloyed steels.

  625, 82 625P 625 625

  Quick guide for selection of welding consumables for stainless steels, cont.

• Page 289

  287

  Notes

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• Page 290

  Elga AB reserve the right to make technical changes

  to the products in the catalogue.

  July 2013

  Copyright © Elga AB. All rights reserved.

• Page 291

  Visit our website for all the latest

  news and product information.

  Find the right consumables

  for your application with our

  superfast search engine.

  www.elga.se

• Page 292

  ELGA WORLDWIDE

  Elga offices and representatives are

  strategically located across the globe –

  providing you with products, service

  and technical support.

  Visit www.elga.se for your

  nearest representative.

  ELGA AB. BOX 277, SE-433 25 PARTILLE, SWEDEN.TEL: +46 31 726 46 00. info@elga.se www.elga.se

• Page 293

  Brand new posters!

  Three new posters are

  now availiable in Partille!

  Do not miss the opportunity to visit your custo-

  mers with something new to show and to talk

  about. Then you can approach your customer

  ”again and again every new year”. We have made

  these posters to create a special feeling around

  Elga and to make it possible to expose posters in

  areas where we normally are not present. The

  posters have the format of 50x70mm and are un-

  framed. In the bottom of each poster there is also

  a gregorian calendar for 2013 to extend the value

  for the viewers.

  Call your customer service to order the posters to-

  gether with your ordinary shipment. Part Numbers you

  will nd below each poster above.

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  NEW ENGLISH

  CATALOGUE IN STOCK

  Elgas new English catalogue is now in place. The

  catalogue has undergone a thor

  content and have been updated with curr

  ducts.

  In addition to the printed catalogue ther

  version available as well as a br

  tory. Contact your customer service to or

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  We are continuously improving our functionality

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  99990240 - SEASTORM 2013 99990241 - WAVES AND CLIFFS 2013 99990242 - BLUE SEA 2013